Crack Opening Area Solutions for Through-Wall Cracks in a Complex Geometry

Author(s):  
R. Charles ◽  
J. K. Sharples ◽  
P. J. Budden

This paper presents the results of a finite element study that has been undertaken to evaluate crack opening areas (COA) for through-wall flaws located in the region where an attachment is “welded” to a plate geometry. This represents the first stage of a study to evaluate crack opening area solutions for flaws situated in complex geometries such as pipe elbows, nozzles and other attachments. The work has been performed by way of 3D finite element methods. In addition to COA evaluations, stress intensity factors have been determined in the study. The crack opening areas and stress intensity factors evaluated for this complex geometry have been compared with those for the same flaw sizes located in a simple plate geometry. This has led to an initial understanding of how conservative or otherwise the use of plate solutions is for representing the more complex geometry cases.

Author(s):  
J. K. Sharples ◽  
R. Charles ◽  
C. J. Madew ◽  
P. J. Budden

This paper presents the latest results of a finite element study undertaken to evaluate crack opening areas (COA) and stress intensity factors (KI) for through-wall cracks located in the region where an attachment is welded to a plate geometry. Both membrane and bend loads have been considered. In addition, COAs and stress intensity factors have been evaluated for the same crack sizes located in a simple plate geometry. These values have been determined by applying both membrane and bend stresses to the plain plate, the magnitudes of which correspond to those for the stress profile in the un-cracked complex geometry in the vicinity of where the cracks would be introduced. This has enabled information to be established on the conservatism or otherwise of using simple plate solutions to evaluate COAs and stress intensity factors for cracks in the complex geometry.


2013 ◽  
Vol 353-356 ◽  
pp. 3369-3377 ◽  
Author(s):  
Ming Guang Shi ◽  
Chong Ming Song ◽  
Hong Zhong ◽  
Yan Jie Xu ◽  
Chu Han Zhang

A coupled method between the Scaled Boundary Finite Element Method (SBFEM) and Finite Element Method (FEM) for evaluating the Stress Intensity Factors (SIFs) is presented and achieved on the platform of the commercial finite element software ABAQUS by using Python as the programming language. Automatic transformation of the finite elements around a singular point to a scaled boundary finite element subdomain is realized. This method combines the high accuracy of the SBFEM in computing the SIFs with the ability to handle material nonlinearity as well as powerful mesh generation and post processing ability of commercial FEM software. The validity and accuracy of the method is verified by analysis of several benchmark problems. The coupled algorithm shows a good converging performance, and with minimum additional treatment can be able to handle more problems that cannot be solved by either SBFEM or FEM itself. For fracture problems, it proposes an efficient way to represent stress singularity for problems with complex geometry, loading condition or certain nonlinearity.


1979 ◽  
Vol 101 (1) ◽  
pp. 12-17 ◽  
Author(s):  
T. E. Kullgren ◽  
F. W. Smith

A linear elastic analysis using the finite element-alternating method is conducted for problems of single semi-elliptical and double quarter-elliptical cracks near fastener holes. Mode-one stress intensity factors are presented along the crack periphery for cases of open and loaded holes and crack opening displacements are calculated. Results are shown for a variety of crack geometries and loading conditions and for two ratios of hole diameter to plate thickness.


Author(s):  
J. K. Sharples ◽  
C. J. Madew ◽  
R. Charles ◽  
P. J. Budden

A paper was presented at the 2009 ASME PVP Conference on evaluating, by finite element techniques, crack opening area (COA) and stress intensity factor, KI, values for through-wall cracks located in the region where an attachment is welded to a plate geometry. Both membrane and bend loads were considered. In addition, based on the stress profile in the un-cracked complex geometry over the region where the cracks would be introduced, COA and KI values were evaluated for the same crack sizes located in a simple plate geometry. This enabled information to be established on the conservatism, or otherwise, of using simple plate solutions to evaluate COA and KI for cracks in the complex geometry. The present paper reports on further studies that have been undertaken to investigate the effect on the previous COA and KI results of considering (i) large displacement theory which may be important for combined membrane and bend loading, and (ii) contact elements in the finite element models since in the previous studies, the mesh was allowed to “overlap on itself” when crack closure was evident due to compressive stresses during bend loading.


Author(s):  
S. W. Ng ◽  
K. J. Lau

Abstract In this paper a procedure is developed to assess the “local” accuracy of weight functions for finding stress intensity factors of centrally cracked finite plates given by Tsai and Ma (1989). It is found that the weight functions can be used to calculate stress intensity factors for practical cases, with “local” accuracy being within 6 %. In addition, weight functions generated from two finite element analyses are found to be accurate and may be used to assess new algorithms for finding weight functions.


1982 ◽  
Vol 104 (4) ◽  
pp. 299-307 ◽  
Author(s):  
T. Nishioka ◽  
S. N. Atluri

An alternating method, in conjunction with the finite element method and a newly developed analytical solution for an elliptical crack in an infinite solid, is used to determine stress intensity factors for semi-elliptical surface flaws in cylindrical pressure vessels. The present finite element alternating method leads to a very inexpensive procedure for routine evaluation of accurate stress intensity factors for flawed pressure vessels. The problems considered in the present paper are: (i) an outer semi-elliptical surface crack in a thick cylinder, and (ii) inner semi-elliptical surface cracks in a thin cylinder which were recommended for analysis by the ASME Boiler and Pressure Vessel Code (Section III, App. G, 1977). For each crack geometry of an inner surface crack, seven independent loadings, such as internal pressure loading on the cylinder surface and polynomial pressure loadings from constant to fifth order on the crack surface, are considered. From the analyses of these loadings, the magnification factors for the internal pressure loading and the polynomial influence functions for the polynomial crack surface loadings are determined. By the method of superposition, the magnification factors for internally pressurized cylinders are rederived by using the polynomial influence functions to check the internal consistency of the present analysis. These values agree excellently with the magnification factors obtained directly. The present results are also compared with the results available in literature.


2017 ◽  
Vol 2017 (1) ◽  
pp. 91-102 ◽  
Author(s):  
Михаил Зернин ◽  
Mikhail Zernin

Babbit 83 crack resistance test in accordance with SSR 25-506-85 was carried out. By finite element method there were defined values of stress intensity factors in flat samples with a grown crack. The fracture viscosity characteristics of babbit are obtained. On the basis of a macro-fractographic analysis of wear fractures of a babbit sample and a finite element procedure for the definition of values of stress intensity factors the cha-racteristics of cyclic crack resistance are obtained. It is shown that a final fracture is realized at 3 МПа , and a transition from an elastic stage to the stage elastoplastic development of a crack is realized at 2,0…2,8 МПа .


Sign in / Sign up

Export Citation Format

Share Document