Study on the Numerical Simulation and Statistical Optimization of Micro-Scale Laser Shock Peening

2012 ◽  
Vol 9 (9) ◽  
pp. 1399-1403 ◽  
Author(s):  
Wei Zhu ◽  
Jianzhong Zhou ◽  
Min Wang ◽  
Shu Huang ◽  
Yujie Fan ◽  
...  
Author(s):  
Chang Ye ◽  
Gary J. Cheng

In this paper, numerical simulation of nanoparticle integrated laser shock peening of aluminum alloys was carried out. A “tied constraint” was used to connect the matrix and nanoparticle assembly in ABAQUS package. Different particle size and particle volumes fraction (PVF) were studied. It was found that there is significant stress concentration around the nanoparticles. The existence of nanoparticle will influence the stress wave propagation and thus the final stress and strain state of the material after LSP. In addition, particle size, PVF and particle orientation all influence the strain rate, static residual stress, static plastic strain and energy absorption during the LSP process.


Author(s):  
Yajun Fan ◽  
Youneng Wang ◽  
Sinisa Vukelic ◽  
Y. Lawrence Yao

Laser shock peening (LSP) is an innovative process which imparts compressive residual stresses in the processed surface of metallic parts to significantly improve fatigue life and fatigue strength of this part. In opposing dual sided LSP, the workpiece can be simultaneously irradiated or irradiated with different time lags to create different surface residual stress patterns by virtue of the interaction between the opposing shock waves. In this work, a finite element model, in which the hydrodynamic behavior of the material and the deviatoric behavior including work hardening and strain rate effects were considered was applied to predict residual stress distributions in the processed surface induced under various conditions of the opposing dual sided micro scale laser shock peening. Thus the shock waves from each surface will interact in different ways through the thickness resulting in more complex residual stress profiles. Additionally, when treating a thin section, opposing dual sided peening is expected to avoid harmful effects such as spalling and fracture because the pressures on the opposite surfaces of the target balance one another and prohibit excessive deformation of the target. In order to better understand the wave-wave interactions under different conditions, the residual stress profiles corresponding to various workpiece thicknesses and various irradiation times were evaluated.


2009 ◽  
Vol 46 (18-19) ◽  
pp. 3323-3335 ◽  
Author(s):  
Siniša Vukelić ◽  
Jeffrey W. Kysar ◽  
Y. Lawrence Yao

2013 ◽  
Vol 30 (3) ◽  
pp. 036201 ◽  
Author(s):  
Yan-Peng Wei ◽  
Bing-Chen Wei ◽  
Xi Wang ◽  
Guang-Yue Xu ◽  
Lei Li ◽  
...  

2014 ◽  
Vol 34 (4) ◽  
pp. 0414003
Author(s):  
罗密 Luo Mi ◽  
罗开玉 Luo Kaiyu ◽  
王庆伟 Wang Qingwei ◽  
鲁金忠 Lu Jinzhong

2004 ◽  
Vol 126 (2) ◽  
pp. 226-236 ◽  
Author(s):  
Hongqiang Chen ◽  
Y. Lawrence Yao ◽  
Jeffrey W. Kysar

Single crystal aluminum and copper of (001) and (110) orientation were shock peened using laser beam of 12 micron diameter and observed with X-ray micro-diffraction techniques based on a synchrotron light source. The X-ray micro-diffraction affords micron level resolution as compared with conventional X-ray diffraction which has only mm level resolution. The asymmetric and broadened diffraction profiles registered at each location were analyzed by sub-profiling and explained in terms of the heterogeneous dislocation cell structure. For the first time, the spatial distribution of residual stress induced in micro-scale laser shock peening was experimentally quantified and compared with the simulation result obtained from FEM analysis. Difference in material response and microstructure evolution under shock peening were explained in terms of material property difference in stack fault energy and its relationship with cross slip under plastic deformation. Difference in response caused by different orientations (110 and 001) and active slip systems was also investigated.


2011 ◽  
Vol 464 ◽  
pp. 506-509 ◽  
Author(s):  
W. Zhu ◽  
Jian Zhong Zhou ◽  
M Wang ◽  
Shu Huang ◽  
Deng Hui Wei ◽  
...  

Micro-scale laser shock peening (μLSP) is a flexible and precise process that can potentially be applied to metallic structures in micro devices to improve strength and reliability performance. In order to understand the mechanism of μLSP process, a typical experiment was carried out for copper foils specimen with various process parameters. Surface morphology, deformation and hardness of the specimens were observed and characterized by 3D microscope system and situ nano-mechanical test system respectively. It was found that overlapping rate of laser spot has a little effect on microscopic deformation depth which increases slowly with the increasing of laser energy, and micro-hardness of the laser treated specimens was improved significantly.


Author(s):  
Youneng Wang ◽  
Sinisa Vukelic ◽  
Jeffrey W. Kysar ◽  
Y. Lawrence Yao

As the laser spot size in micro-scale laser shock peening is in the order of magnitude of several microns, the anisotropic response of grains will have a dominant influence on its mechanical behavior of the target material. Furthermore, conventional plasticity theory employed in previous studies needs to be reexamined due to the length scale effect. In the present work, the length scale effects in microscale laser shock peening have been investigated. The crystal lattice rotation underneath the shocked surface was determined via Electron Backscatter Diffraction (EBSD). From these measurements, the geometrically necessary dislocations (GND) density that the material contains has been estimated. The yield strength increment was then calculated from the GND distribution by using Taylor model and integrated into each material point of the FEM simulation. Finite element simulations, based on single crystal plasticity, were performed of the process for both with and without considering the GND hardening and the comparison has been conducted.


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