Numerical Simulation and Response Analysis of Residual Stress Induced by Micro-Scale Laser Shock Peening in TiN Film

2012 ◽  
Vol 452-453 ◽  
pp. 741-745
Author(s):  
Hong Yan Ruan ◽  
Xiao Jiang Xie ◽  
Shu Huang ◽  
Jian Zhong Zhou
Author(s):  
Yajun Fan ◽  
Youneng Wang ◽  
Sinisa Vukelic ◽  
Y. Lawrence Yao

Laser shock peening (LSP) is an innovative process which imparts compressive residual stresses in the processed surface of metallic parts to significantly improve fatigue life and fatigue strength of this part. In opposing dual sided LSP, the workpiece can be simultaneously irradiated or irradiated with different time lags to create different surface residual stress patterns by virtue of the interaction between the opposing shock waves. In this work, a finite element model, in which the hydrodynamic behavior of the material and the deviatoric behavior including work hardening and strain rate effects were considered was applied to predict residual stress distributions in the processed surface induced under various conditions of the opposing dual sided micro scale laser shock peening. Thus the shock waves from each surface will interact in different ways through the thickness resulting in more complex residual stress profiles. Additionally, when treating a thin section, opposing dual sided peening is expected to avoid harmful effects such as spalling and fracture because the pressures on the opposite surfaces of the target balance one another and prohibit excessive deformation of the target. In order to better understand the wave-wave interactions under different conditions, the residual stress profiles corresponding to various workpiece thicknesses and various irradiation times were evaluated.


2014 ◽  
Vol 34 (4) ◽  
pp. 0414003
Author(s):  
罗密 Luo Mi ◽  
罗开玉 Luo Kaiyu ◽  
王庆伟 Wang Qingwei ◽  
鲁金忠 Lu Jinzhong

2004 ◽  
Vol 126 (2) ◽  
pp. 226-236 ◽  
Author(s):  
Hongqiang Chen ◽  
Y. Lawrence Yao ◽  
Jeffrey W. Kysar

Single crystal aluminum and copper of (001) and (110) orientation were shock peened using laser beam of 12 micron diameter and observed with X-ray micro-diffraction techniques based on a synchrotron light source. The X-ray micro-diffraction affords micron level resolution as compared with conventional X-ray diffraction which has only mm level resolution. The asymmetric and broadened diffraction profiles registered at each location were analyzed by sub-profiling and explained in terms of the heterogeneous dislocation cell structure. For the first time, the spatial distribution of residual stress induced in micro-scale laser shock peening was experimentally quantified and compared with the simulation result obtained from FEM analysis. Difference in material response and microstructure evolution under shock peening were explained in terms of material property difference in stack fault energy and its relationship with cross slip under plastic deformation. Difference in response caused by different orientations (110 and 001) and active slip systems was also investigated.


2012 ◽  
Vol 9 (9) ◽  
pp. 1399-1403 ◽  
Author(s):  
Wei Zhu ◽  
Jianzhong Zhou ◽  
Min Wang ◽  
Shu Huang ◽  
Yujie Fan ◽  
...  

2014 ◽  
Vol 891-892 ◽  
pp. 980-985 ◽  
Author(s):  
Niall Smyth ◽  
Philip E. Irving

This paper reports the effectiveness of residual stress fields induced by laser shock peening (LSP) to recover pristine fatigue life. Scratches 50 and 150 μm deep with 5 μm root radii were introduced into samples of 2024-T351 aluminium sheet 2 mm thick using a diamond tipped tool. LSP was applied along the scratch in a band 5 mm wide. Residual stress fields induced were measured using incremental hole drilling. Compressive residual stress at the surface was-78 MPa increasing to-204 MPa at a depth of 220 μm. Fatigue tests were performed on peened, unpeened, pristine and scribed samples. Scratches reduced fatigue lives by factors up to 22 and LSP restored 74% of pristine life. Unpeened samples fractured at the scratches however peened samples did not fracture at the scratches but instead on the untreated rear face of the samples. Crack initiation still occurred at the root of the scribes on or close to the first load cycle in both peened and unpeened samples. In peened samples the crack at the root of the scribe did not progress to failure, suggesting that residual stress did not affect initiation behaviour but instead FCGR. A residual stress model is presented to predict crack behaviour in peened samples.


Author(s):  
Chang Ye ◽  
Gary J. Cheng

In this paper, numerical simulation of nanoparticle integrated laser shock peening of aluminum alloys was carried out. A “tied constraint” was used to connect the matrix and nanoparticle assembly in ABAQUS package. Different particle size and particle volumes fraction (PVF) were studied. It was found that there is significant stress concentration around the nanoparticles. The existence of nanoparticle will influence the stress wave propagation and thus the final stress and strain state of the material after LSP. In addition, particle size, PVF and particle orientation all influence the strain rate, static residual stress, static plastic strain and energy absorption during the LSP process.


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