Design and fabrication of multi-cavity injection mold using hot runners and direct edge gates

Author(s):  
Tae-Il Seo ◽  
Byeong-Uk Song ◽  
Jeong-Won Lee

A hot runner system can provide many advantages to plastic injection mold engineers for improving product quality. In edge gate systems in particular, the gate traces can appear on the side of products rather than the top. However, it is difficult to establish hot runner systems using edge gates because of their structural differences from conventional gate systems. This article presents the entire process of preparing a 48-cavity plastic injection molding system with edge gates. This process consists of 48-cavity injection mold design, structural analysis, verification of design plans, filling analysis of multi-cavity, cooling channel design on the basis of cooling analysis, fabrication of the mold system, and test injection. All presented computer-aided engineering analyses were conducted using ANSYS and MoldFlow.

2011 ◽  
Vol 337 ◽  
pp. 498-502
Author(s):  
Dong Ling Yu ◽  
Xing Guo Wang ◽  
Nan Xing Wu

A parting surface, gate form and location were confirmed by analyzing the structure and technological characteristics of a crisper cover, respectively. The insertion and splice mold structure were adopted, and a multiple point gate three-plate injection mold was designed. The mould structure and operation process were introduced. This designd had reference value for the injection mold design of other product.


CIRP Annals ◽  
1997 ◽  
Vol 46 (1) ◽  
pp. 429-432 ◽  
Author(s):  
A.Y.C. Nee ◽  
M.W. Fu ◽  
J.Y.H. Fuh ◽  
K.S. Lee ◽  
Y.F. Zhang

2003 ◽  
Vol 139 (1-3) ◽  
pp. 81-89 ◽  
Author(s):  
L. Kong ◽  
J.Y.H. Fuh ◽  
K.S. Lee ◽  
X.L. Liu ◽  
L.S. Ling ◽  
...  

2004 ◽  
Author(s):  
J.Y.H. Fuh ◽  
M. W. Fu ◽  
A.Y.C. Nee ◽  
M. W. Fu

2021 ◽  
Vol 15 (3) ◽  
pp. 366-374
Author(s):  
Takashi Harada ◽  
Naomichi Tanaka ◽  
Takayuki Fujitsuka ◽  
◽  
◽  
...  

A novel plastic injection mold design for a product with a deep arc-hole based on the kinematic analysis is proposed. To move the wide angle arc-core, a hybrid mechanism combining a slider-crank and a swing cam is designed. The force transmission coefficient of the slider-crank and the pressure angle of the swing cam are used to evaluate the dimensions of the mechanism. The motion of the designed mechanism was confirmed by using a prototype made with a 3D printer.


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