scholarly journals Design, Manufacture and Load Carrying Capacity of Novikov Gears with 3-5 Pinion Teeth for High Gear Ratio : 1st Report; Design, Manufacture and Power Transmission Efficiency

1984 ◽  
Vol 27 (229) ◽  
pp. 1521-1528 ◽  
Author(s):  
Akira ISHIBASHI ◽  
Hidehiro YOSHINO
Author(s):  
Ravi Bhatta ◽  
Wendy Reffeor

Polygonal shafts are used in power transmission as alternatives to keyed and splined shafts. They are designed using DIN standards. This research explores the loading strength of the standardized three lobed (P3G) and four lobed (P4C) polygonal shafts and hubs manufactured from the same stock size, subjected to torsional bending load at various fits. Due to complex conformal contact (nonlinear model) between the shaft and the hub, there is no analytical solution and, therefore, Finite Element Method had been used to determine the stresses, after validating experimentally and using the DIN standard. From the analysis, it was found that the hub experienced greater stress than the shaft in all cases and the major stress in a polygonal shaft and hub connection is the contact stress. The clearance fit was found to be the most detrimental fit and the interference fit to be the most suitable for larger power transmission. Owing to its small normal axial stress and hub displacement, the P4C clearance fit has its use in low power transmission where a sliding fit is a requirement. The maximum von Mises stress was located below the surface for P4C and P3G clearance fit, suggesting failure from pitting and fretting on these shafts. All of the stresses were found to be higher in P4C than P3G for similar loading. Therefore, for general use, the P3G profile with an interference fit is recommended.


1986 ◽  
Vol 29 (250) ◽  
pp. 1326-1329 ◽  
Author(s):  
Kenichi TERASHIMA ◽  
Naohisa TSUKAMOTO ◽  
Noriteru NISHIDA

Author(s):  
Huasheng Gong ◽  
Haibo Xie ◽  
Liang Hu ◽  
Huayong Yang

The disk groove can greatly influence the hydrodynamic behaviors of the rotating film, especially on the cooling performance and the transmission efficiency. In the present work, the effects of groove orientation on the hydro-viscous transmission of the parallel-disk system are investigated. The Reynolds equation and thermal equation, considering tangential Coriolis effect and temperature–viscosity dependency, are derived and solved. The effects of the groove orientation on the shear stress, load-carrying capacity, viscous torque, and transmission efficiency are analyzed. The results reveal that the Coriolis resisting torque can be restrained but the load-carrying capacity declines if the groove orientation is consistent with the rotating direction, and the variation of the transmission efficiency can even be inverted at the turning point of the groove orientation. Therefore, the effects of groove orientation must be paid more attention in the hydro-viscous transmission.


Author(s):  
J Pellkofer ◽  
I Boiadjiev ◽  
D Kadach ◽  
M Klein ◽  
K Stahl

Future trends indicate that the demands on bevel and hypoid gears for higher power transmission and lower weight are continuously increasing. Beside typical fatigue failures such as pitting, tooth root breakage, and tooth flank fracture, spontaneous failures such as scuffing are often observed if the load-carrying capacity of the tribological system consisting of gears and lubricant is exceeded. This paper gives an overview of the newest findings on scuffing specifically on bevel and hypoid gears and discusses the hypoid-specific decisive influence parameters. Furthermore, the newly developed calculation method as well as its verification with test results and results from field application are presented.


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