Strip casting of aluminum alloy with wide freezing zone using an unequal diameter twin roll caster

2017 ◽  
Vol 2017.92 (0) ◽  
pp. M503
Author(s):  
Ryusuke OONISHI ◽  
Toshio HAGA
2018 ◽  
Vol 773 ◽  
pp. 171-178
Author(s):  
Toshio Haga ◽  
Kentaro Okamura ◽  
Hisaki Warari ◽  
Shinichi Nishida

This paper shows improvements made to a vertical type tandem twin roll caster and the appropriate casting conditions necessary to cast three-layer clad strips, the base strip of which has a lower solidification temperature than the overlay strip. In experiments, 4045 aluminum alloy was used for the base strip and 3003 aluminum alloy was used for the overlay strips. The roll speed was 30 m/min. By connecting the overlay strips to the base strip one at a time and cooling the base strip to between 450 and 530°C after applying the first overlay strip, a sound three-layer clad strip – defined as one in which the interfaces between strips are clear and do not separate during bending-to-failure tests – could be cast. The tensile shear testing between the base and second overlay strip was improved as the base-strip temperature was increased to 450-530°C range.


2020 ◽  
Vol 2020.28 (0) ◽  
pp. 409
Author(s):  
Makoto HAGIWARA ◽  
Shogo IMAI ◽  
Takahiro SHIGA ◽  
Mizuki KAWAWA ◽  
Shinichi NISHIDA

2006 ◽  
Vol 2006.81 (0) ◽  
pp. _7-28_
Author(s):  
Hideki INUI ◽  
Toshio HAGA ◽  
Hiroshi SAKAGUCHI ◽  
Shinji KUMAI ◽  
Kenta SUZUKI ◽  
...  

2017 ◽  
Vol 748 ◽  
pp. 181-186
Author(s):  
Toshio Haga ◽  
Shinichi Nishida ◽  
Hisaki Watari

An unequal diameter twin-roll caster equipped with a channel scraper is proposed to improve center-line segregation. A semisolid metal layer was made by the channel scraper on the upper side of the strip and solidified by an upper roll. The twin-roll caster cast a strip of 5182 with equiaxed grain and without center-line segregation at a speed of 30 m/min and a unit roll load of 104 N/mm. The tensile stress and elongation after cold rolling and annealing were 294 MPa and 28%, respectively.


2019 ◽  
Vol 2019.27 (0) ◽  
pp. 419
Author(s):  
Yuto HORIGOME ◽  
Makoto HAGIWARA ◽  
Shogo IMAI ◽  
Kentoro TSUNODA ◽  
Shinichi NISHIDA

2010 ◽  
Vol 139-141 ◽  
pp. 477-480
Author(s):  
Ryoji Nakamura ◽  
Shuya Hanada ◽  
Shinji Kumai ◽  
Hisaki Watari

An inline hot rolling was operated on 5182 aluminum alloy strip cast using a vertical type high speed caster (VHSTRC) at the speed of 60 m/min. A porosity existing at center line of the thickness and a ripple mark on the surface, these are typical defects of the strip cast by the VHSTRC, could be improved by the inline rolling. The rolling speed was as same as the roll-casting-speed of 60m/min. The temperature of the strip, when the inline rolling was operated, was 450oC. The reduction of the strip of the inline rolling was 35%.


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