C36 Calibration for Geometric Error Measurement System of Rotary Axis of a 5-axis Miniaturized Machine Tool(Evaluation of machine tool performance)

Author(s):  
Sung-Ryung PARK ◽  
Trung-Kien HOANG ◽  
Seung-Han YANG
2019 ◽  
Vol 10 (1) ◽  
pp. 100 ◽  
Author(s):  
Chuandong Li ◽  
Xianli Liu ◽  
Rongyi Li ◽  
Shi Wu ◽  
Houwang Song

This paper presents the design of a precise “ball-column” device to efficiently and accurately measure the geometric error terms of both rotary axes of the five-axis machine tool. A geometric error measurement method of spherical contact was proposed based on the influence of the geometric error term from a five-axis machine tool rotating axis on the integrated geometric error of the machine tool. A multiple degree of freedom, step-by-step contact method based on on-machine measure for measuring the spherical center point is proposed, and the solution formula of each geometric error term of the rotating axis is established, respectively. This method can identify 12 geometric errors based on the influence of one rotating axis on another rotating axis after long term operation. The spatial error field of the five-axis machine tool was constructed by analyzing the error law of the two rotating axes of machine tools based on various positions and postures. Finally, after the comparison of the experiment, the results showed that the accuracy of the developed error measurement device reached 91.8% and the detection time was as short as 30–40 min.


Procedia CIRP ◽  
2015 ◽  
Vol 27 ◽  
pp. 313-317 ◽  
Author(s):  
Zhang Zhenjiu ◽  
Ren Mingjun ◽  
Liu Mingjun ◽  
Wu xinmin ◽  
Chen yuanbo

2019 ◽  
Vol 9 (3) ◽  
pp. 574 ◽  
Author(s):  
Tung-Hsien Hsieh ◽  
Po-Yu Chen ◽  
Wen-Yuh Jywe ◽  
Guan-Wu Chen ◽  
Ming-Shi Wang

Geometric errors, such as straightness, perpendicularity, and parallelism errors are determinant factors of both the accuracy and service life of a linear guideway. In this study, a multipurpose geometric error measurement system was mainly composed of a laser source and an in-lab-developed optical module is proposed. Two adjustment methods were used for the in-lab-developed optical module to calibrate the altitude angle of the pentaprism: The first one is designed for ease of operation based on Michelson principle using a laser interferometer as the light receiver, and the second is aimed at high calibration repeatability based on the autocollimator principle using the quadrant detector (QD) to replace the light receiver. The result shows that the residual errors of the horizontal straightness and the vertical straightness are within ±1.3 µm and ±5.3 µm, respectively, when referred to as the commercial laser interferometer. Additionally, the residual errors of perpendicularity and parallelism are within ±1.2 µm and ±0.1 µm, respectively, when referred to as the granite reference blocks


2012 ◽  
Vol 23 (4) ◽  
pp. 045003 ◽  
Author(s):  
Jindong Wang ◽  
Junjie Guo ◽  
Guoxiong Zhang ◽  
Bao'an Guo ◽  
Hongjian Wang

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