Variations in photovoltaic (PV) module current-voltage curves result in a power loss in PV arrays often referred to as mismatch loss (MML). As a means of reducing MML, newly fabricated PV modules are sorted to meet a set tolerance for variation in overall maximum power output with respect to a given module’s rated power. Starting with flash test data sets for two different polycrystalline PV modules and a simulated sorting procedure, Monte Carlo techniques were used to generate a large number of artificial PV arrays. The MMLs for each of these arrays were then calculated to assess the sorting procedure’s ability to reduce MML. Overall MMLs were quite small (0.001–0.01%). Sorting by Imp resulted in the most consistent MML reductions. Sorting by Vmp yielded insignificant results. Sorting by Pmp yielded significant MML reduction in only one of the two PV module data sets. Analysis was conducted to quantify if additional sorting on top of what both manufacturers had already done would make economic sense. Based on high level economic analysis, it appears that additional sorting yields little economic gain; however, this is highly dependent upon manufacturer sorting cost.
Mismatch Loss Reduction in Photovoltaic Arrays as a Result of Sorting Photovoltaic Modules by Max-Power Parameters