Mechanical Properties, Fracture Toughness, Fatigue, Environmental Fatigue Crack Growth Rates and Corrosion Characteristics of High-Toughness Aluminum Alloy Forgings, Sheet and Plate

Author(s):  
C. F. Babilon ◽  
R. H. Wygonik ◽  
G. E. Nordmark ◽  
B. W. Lifka
1977 ◽  
Vol 99 (4) ◽  
pp. 306-312 ◽  
Author(s):  
R. L. Tobler ◽  
R. P. Reed

The fatigue crack growth and fracture resistance of a 5083-0 aluminum alloy plate were investigated at four temperatures in the ambient-to-cryogenic range—295, 111, 76, and 4 K. J-integral test methods were applied using compact specimens 3.17 cm thick, and the value of J required to initiate crack extension (JIc) is reported as an index of fracture toughness. The fracture toughness was orientation dependent, with anisotropy accounting for JIc variations of up to a factor of 2. For specimens having fracture planes parallel to the rolling direction, JIc increases progressively from 9 to 25 kJm−2 as temperature decreases between 295 and 4 K. In contrast, the fatigue crack growth rates (da/dN) are insensitive to specimen orientation. The fatigue crack growth rates at cryogenic temperatures are up to 10 times lower than in air at room temperature, but are virtually constant between 111 and 4 K.


2007 ◽  
Vol 142 (3-4) ◽  
pp. 233-240 ◽  
Author(s):  
C. O. F. T. Ruckert ◽  
J. R. Tarpani ◽  
W. W. Bose Filho ◽  
Dirceu Spinelli

2018 ◽  
Vol 9 (3) ◽  
pp. 326-336 ◽  
Author(s):  
Grzegorz Lesiuk ◽  
Monika Maria Duda ◽  
José Correia ◽  
Abilio M.P. de Jesus ◽  
Rui Calçada

Purpose For nowadays construction purposes, it is necessary to define the life cycle of elements with defects. As steels 42CrMo4 and 41Cr4 are typical materials used for elements working under fatigue loading conditions, it is worth to know how they will behave after different heat treatment. Additionally, typical mechanical properties of material (hardness, tensile strength, etc.) are not defining material’s fatigue resistance. Therefore, it is worth to compare, except mechanical properties, microstructure of the samples after heat treatment as well. The paper aims to discuss these issues. Design/methodology/approach Samples of normalized 42CrMo4 (and 41Cr4) steel were heat treated under three different conditions. All heat treatments were designed in order to change microstructural properties of the material. Fatigue tests were carried out according to ASTM E647-15 standard using compact tension specimens. Later on, based on obtained results, coefficients C and m of Paris’ Law for all specimens were estimated. Similar procedure was performed for 41Cr4 steel after quenching and tempering in different temperatures. Findings The influence of heat treatment on the fatigue crack growth rates (42CrMo4, 41Cr4 steel) has been confirmed. The higher fatigue crack growth rates were observed for lower tempering temperatures. Originality/value This study is associated with influence of microstructural properties of the material on its’ fatigue fracture. The kinetic fatigue fracture diagrams have been constructed. For each type of material (and its heat treatment), the Paris law constants were determined.


Author(s):  
Gustavo Henrique B. Donato ◽  
Fábio Gonçalves Cavalcante

High responsibility components operating under cyclic loading can have their resistance against initiation and growth of fatigue cracks highly influenced by previous thermomechanical processing. Within the interest of the present work, different manufacturing processes and installation techniques incorporate cold plastic straining to engineering structures; two typical examples on the oil and gas fields are: i) the offshore pipelines installation method called reeling; ii) the fabrication of pipes using the UOE method and pressure vessels through calendering. Within this scenario, this work investigates the effects of plastic prestrain on the fatigue crack growth rates (da/dN vs. ΔK) of a hot-rolled ASTM A36 steel. Different from previous results from the literature, in which prestrains were applied directly to machined samples, in this work uniform prestraining was imposed to steel strips (1/2” thick) and specimens were then extracted to avoid (or minimize) residual stress effects. Prestrain levels were around 4, 8 and 14% and C(T) specimens were machined from original and prestrained materials according to ASTM E647 standard. Fatigue crack growth tests were carried out under load control in an MTS 810 (250 kN) equipment using R = 0.1. Results revealed that plastic prestraining considerably reduced crack growth rates for the studied material, which was expected based on the literature and hardening behavior of the studied material. However, results also revealed two interesting trends: i) the larger is the imposed prestrain, the greater is the growth rate reduction in a nonlinear asymptotic relationship; ii) the larger is imposed ΔK, the more pronounced is the effect of prestraining. Crack closure effects were also investigated, but revealed no influence on the obtained mechanical properties. Consequently, results could be critically discussed based on effective crack driving forces and elastic-plastic mechanical properties, in special those related to flow and hardening. The conclusions and success of the employed methods encourage further efforts to incorporate plastic prestrain effects on structural integrity assessments.


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