Fatigue crack growth of 42CrMo4 and 41Cr4 steels under different heat treatment conditions

2018 ◽  
Vol 9 (3) ◽  
pp. 326-336 ◽  
Author(s):  
Grzegorz Lesiuk ◽  
Monika Maria Duda ◽  
José Correia ◽  
Abilio M.P. de Jesus ◽  
Rui Calçada
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Growth Rates ◽  
Microstructural Properties ◽  
Content Type ◽  
Paris Law ◽  
Crack Growth Rates

Purpose For nowadays construction purposes, it is necessary to define the life cycle of elements with defects. As steels 42CrMo4 and 41Cr4 are typical materials used for elements working under fatigue loading conditions, it is worth to know how they will behave after different heat treatment. Additionally, typical mechanical properties of material (hardness, tensile strength, etc.) are not defining material’s fatigue resistance. Therefore, it is worth to compare, except mechanical properties, microstructure of the samples after heat treatment as well. The paper aims to discuss these issues. Design/methodology/approach Samples of normalized 42CrMo4 (and 41Cr4) steel were heat treated under three different conditions. All heat treatments were designed in order to change microstructural properties of the material. Fatigue tests were carried out according to ASTM E647-15 standard using compact tension specimens. Later on, based on obtained results, coefficients C and m of Paris’ Law for all specimens were estimated. Similar procedure was performed for 41Cr4 steel after quenching and tempering in different temperatures. Findings The influence of heat treatment on the fatigue crack growth rates (42CrMo4, 41Cr4 steel) has been confirmed. The higher fatigue crack growth rates were observed for lower tempering temperatures. Originality/value This study is associated with influence of microstructural properties of the material on its’ fatigue fracture. The kinetic fatigue fracture diagrams have been constructed. For each type of material (and its heat treatment), the Paris law constants were determined.

Influence of Plastic Prestrain on the Fatigue Crack Growth Resistance (da/dN vs. ΔK) of ASTM A36 Structural Steel

2015 ◽  
Author(s):  
Gustavo Henrique B. Donato ◽  
Fábio Gonçalves Cavalcante
Keyword(s):  
Mechanical Properties ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Growth Rates ◽  
Fatigue Cracks ◽  
Pressure Vessels ◽  
Engineering Structures ◽  
Fatigue Crack Growth Resistance ◽  
Crack Growth Rates

High responsibility components operating under cyclic loading can have their resistance against initiation and growth of fatigue cracks highly influenced by previous thermomechanical processing. Within the interest of the present work, different manufacturing processes and installation techniques incorporate cold plastic straining to engineering structures; two typical examples on the oil and gas fields are: i) the offshore pipelines installation method called reeling; ii) the fabrication of pipes using the UOE method and pressure vessels through calendering. Within this scenario, this work investigates the effects of plastic prestrain on the fatigue crack growth rates (da/dN vs. ΔK) of a hot-rolled ASTM A36 steel. Different from previous results from the literature, in which prestrains were applied directly to machined samples, in this work uniform prestraining was imposed to steel strips (1/2” thick) and specimens were then extracted to avoid (or minimize) residual stress effects. Prestrain levels were around 4, 8 and 14% and C(T) specimens were machined from original and prestrained materials according to ASTM E647 standard. Fatigue crack growth tests were carried out under load control in an MTS 810 (250 kN) equipment using R = 0.1. Results revealed that plastic prestraining considerably reduced crack growth rates for the studied material, which was expected based on the literature and hardening behavior of the studied material. However, results also revealed two interesting trends: i) the larger is the imposed prestrain, the greater is the growth rate reduction in a nonlinear asymptotic relationship; ii) the larger is imposed ΔK, the more pronounced is the effect of prestraining. Crack closure effects were also investigated, but revealed no influence on the obtained mechanical properties. Consequently, results could be critically discussed based on effective crack driving forces and elastic-plastic mechanical properties, in special those related to flow and hardening. The conclusions and success of the employed methods encourage further efforts to incorporate plastic prestrain effects on structural integrity assessments.

scholarly journals Effect of Heat-Treatment Upon the Fatigue-Crack Growth Behavior of Alloy 718 Weldments—Part I: Macroscopic Behavior

1985 ◽  
Vol 107 (1) ◽  
pp. 34-40 ◽  
Author(s):  
L. A. James ◽  
W. J. Mills
Keyword(s):  
Heat Treatment ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Growth Rates ◽  
Crack Growth Behavior ◽  
Alloy 718 ◽  
Gas Tungsten Arc ◽  
Increasing Temperature ◽  
Crack Growth Rates

Gas-tungsten-arc weldments in Alloy 718 were studied in fatigue-crack growth tests conducted at five temperatures over the range 24–649°C. In general, crack growth rates increased with increasing temperature, and weldments given the “conventional” post-weld heat-treatment generally exhibited crack growth rates that were higher than for weldments given the “modified” (INEL) heat-treatment. Limited testing in the as-welded condition revealed crack growth rates significantly lower than observed for the heat-treated cases, and this was attributed to residual stresses. Three different heats of filler wire were utilized, and no heat-to-heat variations were noted.

scholarly journals Advantageous Description of Short Fatigue Crack Growth Rates in Austenitic Stainless Steels with Distinct Properties

Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 475
Author(s):  
Lukáš Trávníček ◽  
Ivo Kuběna ◽  
Veronika Mazánová ◽  
Tomáš Vojtek ◽  
Jaroslav Polák ◽  
...  
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Stainless Steels ◽  
Growth Rates ◽  
Large Scale ◽  
J Integral ◽  
Scale Yielding ◽  
Residual Fatigue ◽  
Crack Growth Rates

In this work two approaches to the description of short fatigue crack growth rate under large-scale yielding condition were comprehensively tested: (i) plastic component of the J-integral and (ii) Polák model of crack propagation. The ability to predict residual fatigue life of bodies with short initial cracks was studied for stainless steels Sanicro 25 and 304L. Despite their coarse microstructure and very different cyclic stress–strain response, the employed continuum mechanics models were found to give satisfactory results. Finite element modeling was used to determine the J-integrals and to simulate the evolution of crack front shapes, which corresponded to the real cracks observed on the fracture surfaces of the specimens. Residual fatigue lives estimated by these models were in good agreement with the number of cycles to failure of individual test specimens strained at various total strain amplitudes. Moreover, the crack growth rates of both investigated materials fell onto the same curve that was previously obtained for other steels with different properties. Such a “master curve” was achieved using the plastic part of J-integral and it has the potential of being an advantageous tool to model the fatigue crack propagation under large-scale yielding regime without a need of any additional experimental data.

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