Solid Freeform Fabrication Proceedings

2001 ◽  
Author(s):  
D. L. Bourell ◽  
J. J. Beaman ◽  
Jr
Keyword(s):  
Solid Freeform Fabrication ◽  
Freeform Fabrication

Distributed-Parameter Modeling for Geometry Control of Manufacturing Processes With Material Deposition

1998 ◽  
Vol 122 (1) ◽  
pp. 71-77 ◽  
Author(s):  
Charalabos Doumanidis ◽  
Eleni Skordeli
Keyword(s):  
Solid Freeform Fabrication ◽  
Surface Topology ◽  
Distributed Parameter ◽  
Surface Geometry ◽  
Mass Source ◽  
Freeform Fabrication ◽  
Geometry Model ◽  
Material Deposition ◽  
Solid Objects ◽  
3D Solid

Recent solid freeform fabrication methods generate 3D solid objects by material deposition in successive layers made of adjacent beads. Besides numerical simulation, this article introduces an analytical model of such material addition, using superposition of unit deposition distributions, composed of elementary spherical primitives consistent with the mass transfer physics. This real-time surface geometry model, with its parameters identified by in-process profile measurements, is used for Smith-prediction of the material shape in the unobservable deposition region. The model offers the basis for a distributed-parameter geometry control scheme to obtain a desired surface topology, by modulating the feed and motion of a moving mass source. The model was experimentally tested on a fused wire deposition welding station, using optical sensing by a scanning laser stripe. Its applications to other rapid prototyping methods are discussed. [S0022-0434(00)02301-7]

Solid Freeform Fabrication of Al-Li 2199 via Controlled-Short-Circuit-MIG Welding

2011 ◽  
Vol 409 ◽  
pp. 843-848
Author(s):  
David W. Heard ◽  
Julien Boselli ◽  
Raynald Gauvin ◽  
Mathieu Brochu
Keyword(s):  
Photoelectron Spectroscopy ◽  
Solid Freeform Fabrication ◽  
Short Circuit ◽  
Lithium Concentration ◽  
Gas Metal Arc Welding ◽  
Fusion Welding ◽  
Welding Parameters ◽  
Freeform Fabrication ◽  
Metal Arc Welding ◽  
Welding Processes

Aluminum-lithium (Al-Li) alloys are of interest to the aerospace and aeronautical industries as rising fuel costs and increasing environmental restrictions are promoting reductions in vehicle weight. However, Al-Li alloys suffer from several issues during fusion welding processes including solute segregation and depletion. Solid freeform fabrication (SFF) of materials is a repair or rapid prototyping process, in which the deposited feedstock is built-up via a layering process to the required geometry. Recent developments have led to the investigation of SFF processes via Gas Metal Arc Welding (GMAW) capable of producing functional metallic components. A SFF process via GMAW would be instrumental in reducing costs associated with the production and repair of Al-Li components. Furthermore the newly developed Controlled-Short-Circuit-MIG (CSC-MIG) process provides the ability to control the weld parameters with a high degree of accuracy, thus enabling the optimization of the solidification parameters required to avoid solute depletion and segregation within an Al-Li alloy. The objective of this study is to develop the welding parameters required to avoid lithium depletion and segregation. In the present study weldments were produced via CSC-MIG process, using Al-Li 2199 sheet samples as the filler material. The residual lithium concentration within the weldments was then determined via Atomic Absorption (AA) and X-ray Photoelectron Spectroscopy (XPS). The microstructure was analyzed using High Resolution Scanning Electron Microscopy (HR-SEM). Finally the mechanical properties of welded samples were determined through the application of hardness and tensile testing.

Manufacturability Analysis for Solid Freeform Fabrication

1999 ◽  
Author(s):  
R. K. Arni ◽  
S. K. Gupta
Keyword(s):  
Systematic Approach ◽  
Solid Freeform Fabrication ◽  
Second Step ◽  
Freeform Fabrication ◽  
Design Tolerance ◽  
The Face ◽  
The Right ◽  
The Given ◽  
Manufacturing Problems ◽  
Case Effect

Abstract This paper describes a systematic approach to analyzing manufacturability of parts produced using Solid Freeform Fabrication (SFF) processes with flatness, parallelism and perpendicularity tolerance requirements on the planar faces of the part. SFF processes approximate objects using layers, therefore the part being produced exhibits stair-case effect. The extent of this stair-case effect depends on the angle between the build orientation and the face normal. Therefore, different faces whose direction normal is oriented differently with respect to the build direction may exhibit different values of inaccuracies. We use a two step approach to perform the manufacturability analysis. We first analyze each specified tolerance on the part and identify the set of feasible build directions that can be used to satisfy that tolerance. As a second step, we take the intersection of all sets of feasible build directions to identify the set of build directions that can simultaneously satisfy all specified tolerance requirements. If there is at least one build direction that can satisfy all tolerance requirements, then the part is considered manufacturable. Otherwise, the part is considered non-manufacturable. Our research will help SFF designers and process providers in the following ways. By evaluating design tolerances against a given process capability, it will help designers in eliminating manufacturing problems and selecting the right SFF process for the given design. It will help process providers in selecting a build direction that can meet all design tolerance requirements.

On the Optimal Robot Manipulator Motion Planning for Solid Freeform Fabrication by Thermal Spraying

1995 ◽  
Author(s):  
J. Rastegar ◽  
Y. Qin ◽  
Q. Tu
Keyword(s):  
Motion Planning ◽  
Robot Manipulator ◽  
Solid Freeform Fabrication ◽  
Thermal Spraying ◽  
Freeform Fabrication ◽  
Novel Approach ◽  
Solid Objects ◽  
Optimal Motion Planning ◽  
Spatial Geometry ◽  
Probabilistic Nature

Abstract A novel approach to optimal robot manipulator motion planning for Solid Freeform Fabrication (SFF) by thermal spraying is presented. In this approach, given the desired spatial geometry of the object, the motion of the spray gun relative to a forming platform is synthesized for minimal masking requirements considering the probabilistic nature of the thermal spraying process. The material build-up rate can be planned to achieve the desired distribution of the physical/material properties within the object volume. Examples of optimal motion planning for the generation of some basic solid objects and computer simulation of the effectiveness of the developed methodology are presented.

Cells (MC3T3-E1)-Laden Alginate Scaffolds Fabricated by a Modified Solid-Freeform Fabrication Process Supplemented with an Aerosol Spraying

2012 ◽  
Vol 13 (9) ◽  
pp. 2997-3003 ◽  
Author(s):  
SeungHyun Ahn ◽  
HyeongJin Lee ◽  
Lawrence J. Bonassar ◽  
GeunHyung Kim
Keyword(s):  
Solid Freeform Fabrication ◽  
Fabrication Process ◽  
Freeform Fabrication
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