A Study of Viability of Plug and Play Technology for Future Aircraft Engine Components

2022 ◽  
Author(s):  
Nikhil Nigam ◽  
Alexis Rysewyk ◽  
Christopher Goldsmith ◽  
Amir Shahi ◽  
Rama Yedavalli ◽  
...  
2017 ◽  
Vol 17 (3) ◽  
pp. 210-216
Author(s):  
K. Łyczkowska ◽  
J. Adamiec

Abstract Inconel 713C precision castings are used as aircraft engine components exposed to high temperatures and the aggressive exhaust gas environment. Industrial experience has shown that precision-cast components of such complexity contain casting defects like microshrinkage, porosity, and cracks. This necessitates the development of repair technologies for castings of this type. This paper presents the results of metallographic examinations of melted areas and clad welds on the Inconel 713C nickel-based superalloy, made by TIG, plasma arc, and laser. The cladding process was carried out on model test plates in order to determine the technological and material-related problems connected with the weldability of Inconel 713C. The studies included analyses of the macro- and microstructure of the clad welds, the base materials, and the heat-affected zones. The results of the structural analyses of the clad welds indicate that Inconel 713C should be classified as a low-weldability material. In the clad welds made by laser, cracks were identified mainly in the heat-affected zone and at the melted zone interface, crystals were formed on partially-melted grains. Cracks of this type were not identified in the clad welds made using the plasma-arc method. It has been concluded that due to the possibility of manual cladding and the absence of welding imperfections, the technology having the greatest potential for application is plasma-arc cladding.


Author(s):  
Michael P. Enright ◽  
Kwai S. Chan ◽  
Jonathan P. Moody ◽  
Patrick J. Golden ◽  
Ramesh Chandra ◽  
...  

Fretting fatigue is a random process that continues to be a major source of damage associated with the failure of aircraft gas turbine engine components. Fretting fatigue is dominated by the fatigue crack growth phase and is strongly dependent on the magnitude of the stress values in the contact region. These stress values often have the most influence on small cracks where traditional long-crack fracture mechanics may not apply. A number of random variables can be used to model the uncertainty associated with the fatigue crack growth process. However, these variables can often be reduced to a few primary random variables related to the size and location of the initial crack, variability associated with applied stress and crack growth life models, and uncertainty in the quality and frequency of non-deterministic inspections. In this paper, an approach is presented for estimating the risk reduction associated with non-destructive inspection of aircraft engine components subjected to fretting fatigue. Contact stress values in the blade attachment region are estimated using a fine mesh finite element model coupled with a singular integral equation solver and combined with bulk stress values to obtain the total stress gradient at the edge of contact. This stress gradient is applied to the crack growth life prediction of a mode I fretting fatigue crack. A probabilistic model of the fretting process is formulated and calibrated using failure data from an existing engine fleet. The resulting calibrated model is used to quantify the influence of inspection on the probability of fracture of an actual military engine disk under real life loading conditions. The results can be applied to quantitative risk predictions of gas turbine engine components subjected to fretting fatigue.


2009 ◽  
Vol 2009.1 (0) ◽  
pp. 321-322
Author(s):  
Yuki NONAKA ◽  
Hiroshige MURATA ◽  
Takeshi NAKAMURA

Sign in / Sign up

Export Citation Format

Share Document