scholarly journals Gearbox Fault Identification Framework Based on Novel Localized Adaptive Denoising Technique, Wavelet-Based Vibration Imaging, and Deep Convolutional Neural Network

2021 ◽  
Vol 11 (16) ◽  
pp. 7575
Author(s):  
Cong Dai Nguyen ◽  
Zahoor Ahmad ◽  
Jong-Myon Kim

This paper proposes an accurate and stable gearbox fault diagnosis scheme that combines a localized adaptive denoising technique with a wavelet-based vibration imaging approach and a deep convolution neural network model. Vibration signatures of a gearbox contain important fault-related information. However, this useful fault-related information is often overwhelmed by random interference noises. Furthermore, the varying speed of gearboxes makes it difficult to distinguish the fault-related frequencies from the interference noises. To obtain a noise-free signal for extraction of fault-related information under variable speed conditions, first, a new localized adaptive denoising technique (LADT) is applied to the vibration signal. The new localized adaptive denoising technique results in optimized vibration sub-bands with negligible background noise. To obtain fault-related information, the wavelet-based vibration imaging approach (WVI) is applied to the denoised vibration signal. The wavelet-based vibration imaging approach decomposes the vibration signal into different time–frequency scales, these scales are reflected by a two-dimensional image called a scalogram. The scalograms obtained from the wavelet-based vibration imaging approach are provided as an input to the deep convolutional neural network architecture (DCNA) for extraction of discriminant features and classification of multi-degree tooth faults (MDTFs) in a gearbox under variable speed conditions. The proposed scheme outperforms the already existing state-of-the-art gearbox fault diagnosis methods with the highest classification accuracy of 100%.

Author(s):  
Tang Tang ◽  
Tianhao Hu ◽  
Ming Chen ◽  
Ronglai Lin ◽  
Guorui Chen

In recent years, deep learning-based fault diagnosis methods have drawn lots of attention. However, for most cases, the success of machine learning-based models relies on the circumstance that training data and testing data are under the same working condition, which is too strict for real implementation cases. Combined with the features of robustness of deep convolutional neural network and vibration signal characteristics, information fusion technology is introduced in this study to enhance the feature representation capability as well as the transferability of diagnosis models. With the basis of multi-sensors and narrow-band decomposition techniques, a convolutional architecture named fusion unit is proposed to extract multi-scale features from different sensors. The proposed method is tested on two data sets and has achieved relatively higher generalization ability when compared with several existing works, which demonstrates the effectiveness of our proposed fusion unit for feature extraction on both source task and target task.


Electronics ◽  
2021 ◽  
Vol 10 (11) ◽  
pp. 1248
Author(s):  
Rafia Nishat Toma ◽  
Cheol-Hong Kim ◽  
Jong-Myon Kim

Condition monitoring is used to track the unavoidable phases of rolling element bearings in an induction motor (IM) to ensure reliable operation in domestic and industrial machinery. The convolutional neural network (CNN) has been used as an effective tool to recognize and classify multiple rolling bearing faults in recent times. Due to the nonlinear and nonstationary nature of vibration signals, it is quite difficult to achieve high classification accuracy when directly using the original signal as the input of a convolution neural network. To evaluate the fault characteristics, ensemble empirical mode decomposition (EEMD) is implemented to decompose the signal into multiple intrinsic mode functions (IMFs) in this work. Then, based on the kurtosis value, insignificant IMFs are filtered out and the original signal is reconstructed with the rest of the IMFs so that the reconstructed signal contains the fault characteristics. After that, the 1-D reconstructed vibration signal is converted into a 2-D image using a continuous wavelet transform with information from the damage frequency band. This also transfers the signal into a time-frequency domain and reduces the nonstationary effects of the vibration signal. Finally, the generated images of various fault conditions, which possess a discriminative pattern relative to the types of faults, are used to train an appropriate CNN model. Additionally, with the reconstructed signal, two different methods are used to create an image to compare with our proposed image creation approach. The vibration signal is collected from a self-designed testbed containing multiple bearings of different fault conditions. Two other conventional CNN architectures are compared with our proposed model. Based on the results obtained, it can be concluded that the image generated with fault signatures not only accurately classifies multiple faults with CNN but can also be considered as a reliable and stable method for the diagnosis of fault bearings.


2019 ◽  
Vol 57 (12) ◽  
pp. 10376-10389 ◽  
Author(s):  
Yilong Zhang ◽  
Yuan Ren ◽  
Wei Miao ◽  
Zhenhui Lin ◽  
Hao Gao ◽  
...  

Author(s):  
Kun Xu ◽  
Shunming Li ◽  
Jinrui Wang ◽  
Zenghui An ◽  
Yu Xin

Deep learning method is gradually applied in the field of mechanical equipment fault diagnosis because it can learn complex and useful features automatically from the vibration signals. Among the many intelligent diagnostic models, convolutional neural network has been gradually applied to intelligent fault diagnosis of bearings due to its advantages of local connection and weight sharing. However, there are still some drawbacks. (1) The training process of convolutional neural network is slow and unstable. It has more training parameters. (2) It cannot perform well under different working conditions, such as noisy environment and different workloads. In this paper, a novel model named adaptive and fast convolutional neural network with wide receptive field is presented to overcome the aforementioned deficiencies. The prime innovations include the following. First, a deep convolutional neural network architecture is constructed using the scaled exponential linear unit activation function and global average pooling. The model has fewer training parameters and can converge rapidly and stably. Second, the model has a wide receptive field with two medium and three small length convolutional kernels. It also has high diagnostic accuracy and robustness when the environment is noisy and workloads are changed compared with other models. Furthermore, to demonstrate how the wide receptive field convolutional neural network model works, the reasons for high model performance are analyzed and the learned features are also visualized. Finally, the wide receptive field convolutional neural network model is verified by the vibration dataset collected in the background of high noise, and the results indicate that it has high diagnostic performance.


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