Empirical Design, Construction, and Experimental Test of a Small-Scale Bubbling Fluidized Bed Reactor

The methods currently used for designing a fluidized bed reactor in gasification plants do not meet an integrated methodology that optimizes all the different parameters for its sizing and operational regime. In the case of small-scale (several tens of kWs biomass gasifiers), this design is especially complex, and, for this reason, they have usually been built in a very heuristic trial and error way. In this paper, an integrated methodology tailoring all the different parameters for the design and sizing of a small-scale fluidized bed gasification plants is presented. Using this methodology, a 40 kWth biomass gasification reactor was designed, including the air distribution system. Based on this design, with several simplified assumptions, a reactor was built and commissioned. Results from the experimental tests using this gasifier are also presented in this paper. As a result, it can be said the prototype works properly, and it produces syngas able to produce thermal energy or even electricity.