Deformation Control in Wear-Resistant Steel Quenching Process

2011 ◽  
Vol 52-54 ◽  
pp. 595-600 ◽  
Author(s):  
Dong Mei Zhu ◽  
Shao Jun Zhang ◽  
Guo Yong Liu

Computation model for TNM360 wear-resistant steel quenching process is established by finite element method. Four work conditions are designed for studying the effect of different location of cooling zone on quenching plate shape. And the temperature field and stress-strain field under four work conditions are calculated through the established model. For 20mm thick steel plate, the effect of uneven cooling of the front of cooling zone on the plate shape is larger than that of the rear of cooling zone. Under different work conditions, the effect of thermal stress on plate shape is different with phase transition stress. The results of the study provide important theoretical basis to control wear-resistant steel plate shape and improve production efficiency and manufacturing yield.

2010 ◽  
Vol 145 ◽  
pp. 87-92
Author(s):  
Dong Mei Zhu ◽  
Guo Yong Liu ◽  
Shao Jun Zhang ◽  
Qi Shen Zhu

Computation model for low alloy wear-resistant steel quenching process is established by finite element method. Four work conditions are designed for studying the effect of cooling uniformity of new cooler on quenching plate shape. The temperature and stress-strain field under four work conditions are calculated through the established model. The rule of plate deformation due to uneven cooling along transverse direction is obtained. The interaction of the thermal stress and phase stress is an important factor for plate deformation. The results of the study provide important theoretical basis to control wear-resistant steel plate deformation and improve production efficiency and manufacturing yield.


2010 ◽  
Vol 145 ◽  
pp. 347-352
Author(s):  
Xin Xiao Bian ◽  
Yong Jie Ma ◽  
Mou Wei Li

This paper is based on the wear-resistant steel NM360 quenching experiments, simulates the steel plate quenching transient temperature field, and analyses the causes of quenching deformation. According to the experimental analysis, the martensitic phase transformation is the main reason of the wear-resistant steel quenching extremely easily deformation, therefore, how to control the time and stress of martensitic phase transformation of the plate surface is the key factor. Through experiments, we found a quenching process of controlling effectively quenching deformation, and it provides some practical experiences for acquiring the higher mechanical properties of this kind of wear-resisting steel.


2018 ◽  
Vol 764 ◽  
pp. 78-85 ◽  
Author(s):  
Hong Xiang Wang ◽  
Xiao Xiao Li ◽  
Peng Zhan Ying ◽  
Hong Mei Yin

Coal-winning machine is to break coal with rotating mechanism. Owing to the harsh working environment and large stress, the top-disc plate, helical blade and tooth holder in cylinder often lose their wear resistance, hence causing overhauling of the machine and influencing the production of coal. With the modernization of the production technology and mining equipment of coal, the mining intensity of coal constantly increases, which calls for higher wear resistance of the top-disc plate, helical blade and tooth holder in cylinder. Currently, many studies have been performed on the wear resistance of the tooth holder in cylinder, but rare on the wear-resistant technology and wear resistance of the top-disc plate and helical blade in cylinder. In this paper, 16Mn steel which is used in the top-disc plate and helical blade in the cylinder of coal-winning machine was welded based on surfacing technology using EDTCrMnSi special wire to obtain composite wear-resistant steel plates. Then wear tester was employed to compare the wear of 16Mn steel and composite wear-resistant steel plate. Meanwhile, metallographic microscope and x-ray fluorescence spectrometer (XRF) were used to observe the microstructure of the materials and analyze the types and contents of elements in the surfacing layers of the composite wear-resistant steel plate. Furthermore, the influence of surfacing technology on the wear resistance of the material was analyzed. The results showed that there existed high contents of Cr, Si and Mn in the surfacing layers of the top-disc plate and helical blade in cylinder of the coal-winning machine after welded based on surfacing technology. Moreover, the wear resistance and service life of matrix were largely improved.


Alloy Digest ◽  
2016 ◽  
Vol 65 (10) ◽  

Abstract ABREX 450LT (hardness target of 450 HBW) is one of the Abrex series of abrasion resistant steel plate alloys. All of the products are maintained at very low impurity levels, making them well suited to welding and forming. The LT designation indicates an extra tough grade. This datasheet provides information on composition, physical properties, hardness, tensile properties, and bend strength as well as fracture toughness. It also includes information on surface qualities as well as forming, machining, and joining. Filing Code: SA-769. Producer or source: Nippon Steel and Sumitomo Metal Corporation.


Alloy Digest ◽  
2016 ◽  
Vol 65 (9) ◽  

Abstract ABREX 600 (hardness target of 600 HBW) is one of the Abrex series of abrasion resistant steel plate alloys. Abrex 600 is a standard option. All of the products are maintained at very low impurity levels, making them well suited to welding and forming. This datasheet provides information on composition, physical properties, and hardness as well as fracture toughness. It also includes information on surface qualities as well as forming, machining, and joining. Filing Code: SA-765. Producer or source: Nippon Steel and Sumitomo Metal Corporation.


Alloy Digest ◽  
2016 ◽  
Vol 65 (6) ◽  

Abstract ABREX 400LT (hardness target of 400 HBW) is one of the Abrex series of abrasion resistant steel plate alloys. All of the products are maintained at very low impurity levels, making them well suited to welding and forming. The LT designation indicates an extra tough grade. This datasheet provides information on composition, physical properties, hardness, tensile properties, and bend strength as well as fracture toughness. It also includes information on surface qualities as well as forming, machining, and joining. Filing Code: SA-757. Producer or source: Nippon Steel and Sumitomo Metal Corporation.


2021 ◽  
Vol 12 (1) ◽  
pp. 5-9
Author(s):  
N. N. Sergeev ◽  
A. N. Sergeev ◽  
S. N. Kutepov ◽  
A. E. Gvozdev ◽  
A. G. Kolmakov ◽  
...  

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