scholarly journals Melt Quenched High Pressure Die Casting (MQ-HPDC) of an A356 Alloy

2013 ◽  
Vol 765 ◽  
pp. 195-199
Author(s):  
Shou Xun Ji ◽  
Bo Jiang ◽  
Wen Chao Yang ◽  
Zhong Yun Fan

Melt quenched high pressure die casting (MQ-HPDC) is a new die casting process developed recently for improving the casting quality of the conventional HPDC process. In the MQ-HPDC process, an alloy melt with a specified dose and superheat is quenched by directly pouring the alloy melt into a preheated metallic container. The thermal mass and preheating temperature of the container is selected so that the alloy melt is quenched just below the alloy liquidus and heterogeneous nucleation takes place during the melt quenching. The quenched alloy melt is then fed immediately into the shot sleeve for component casting. In this paper we present the MQ-HPDC process and the resultant microstructures and mechanical properties of a MQ-HPDC A356 alloy.

Author(s):  
M. Imad Khan ◽  
Saeid Nahavandi ◽  
Yakov Frayman

This chapter presents the application of a neural network to the industrial process modeling of high-pressure die casting (HPDC). The large number of inter- and intradependent process parameters makes it difficult to obtain an accurate physical model of the HPDC process that is paramount to understanding the effects of process parameters on casting defects such as porosity. The first stage of the work was to obtain an accurate model of the die-casting process using a feed-forward multilayer perceptron (MLP) from the process condition monitoring data. The second stage of the work was to find out the effect of different process parameters on the level of porosity in castings by performing sensitivity analysis. The results obtained are in agreement with the current knowledge of the effects of different process parameters on porosity defects, demonstrating the ability of the MLP to model the die-casting process accurately.


2019 ◽  
Vol 104 ◽  
pp. 177-188 ◽  
Author(s):  
Dorra Abid ◽  
Ahmed Ktari ◽  
Dhouha Mellouli ◽  
Nedia Gafsi ◽  
Nader Haddar

Sign in / Sign up

Export Citation Format

Share Document