preheating temperature
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Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 659
Author(s):  
Sultan Althahban ◽  
Yosef Jazaa ◽  
Omar Bafakeeh ◽  
Abdullah S. Alomari ◽  
Hossam El-Din M. Sallam ◽  
...  

The growing applications of iron/copper bimetallic composites in various industries are increasing. The relationship between the properties of these materials and manufacturing parameters should be well understood. This paper represents an experimental study to evaluate the effect of reinforcement (steel rod) preheating temperature on the mechanical properties (bond strength, microhardness, and wear resistance) of copper matrix composites (QMMC). In preparing the QMMC samples, the melted copper was poured on a steel rod that had been preheated to various temperatures, namely, room temperature, 600 °C, 800 °C, and 1200 °C. Properties of the QMMC (interface microstructure, interfacial bonding strength, microhardness, and wear) were investigated. The experimental results revealed that the best bond between the copper matrix and steel rod formed only in the composites prepared by preheating the steel rods with temperatures lower than the recrystallization temperature of steel (723 °C). This is because the oxide layer and shrinkage voids (due to the difference in shrinkage between the two metals) at the interface hinder atom diffusion and bond formation at higher temperatures. The microhardness test showed that preheating steel rod to 600 °C gives the highest value among all the samples. Furthermore, the QMMC’s wear behavior confirmed that the optimization of preheating temperature is 600 °C.


Author(s):  
Kirstin Riener ◽  
Tino Pfalz ◽  
Florian Funcke ◽  
Gerhard Leichtfried

AbstractThe growing demand for more materials available for the LPBF-process, in particular high-strength aluminum alloys, is evident in the market. In the present work, a systematic investigation of the processability of aluminum 6182 series alloys, using LPBF, was carried out. For this purpose, the influence of process parameters, especially of enhanced preheating by heating the substrate plate during the LPBF process, on the microstructure of EN AW 6182 specimens was studied.Experiments were conducted at different preheating temperatures always using the same d-optimal design-of-experiments, the laser power, scanning speed, hatch distance, and laser focus position being varied over a wide range.It was found that the preheating temperature has the strongest impact on hot cracking. Higher temperatures result in a significantly reduced number of hot cracks in the microstructure. Moreover, an equiaxed microstructure of the specimens manufactured can be observed at preheating temperatures of 500 °C. In addition to the preheating temperature, the achievable part density is most strongly affected by the laser focus position and the laser power, whereas the hatch distance shows no discernible impact on the part density. Furthermore, neither the hatch distance nor the laser focus position shows any significant effect on hot cracking.In combination with the optimal scanning parameters, crack-free parts with a fully equiaxed grain structure and densities > 99.0% can be manufactured via LPBF at a preheating temperature of 500 °C.


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 127
Author(s):  
Lei Wang ◽  
He Li ◽  
Yong Huang ◽  
Kehong Wang ◽  
Ming Zhou

In this work, the effects of preheating temperatures on martensitic transformations in a laser beam-welded AH36 steel joint were observed using a numerical study. In the same weld, the martensitic contents increased slightly from the upper area, the middle area to the lower area, and simulated martensite contents in the fusion zone were slightly lower than that in the HAZ (Heat Affected Zone). Under different preheating temperatures, simulated martensitic contents decrease with the increase of the preheating temperature. According to the simulated results, the average cooling rate and the CCT (Continuous Cooling Transformation) diagram were drawn to analyze the relationships between preheating temperatures and martensitic transformations. Simulated martensitic contents agreed well with the experimental metallographic microstructures. Moreover, the measured microhardness was reduced with the increasing preheating temperature, and measured microhardness in HAZ was higher than that in the fusion zone. The accuracy of the simulation results was further confirmed. The main significance of this work is to provide a numerical model to design martensitic contents in order to control the performances of the weld, avoiding many tests.


2022 ◽  
Vol 14 (1) ◽  
pp. 168781402110723
Author(s):  
Zhiyong Yang ◽  
Xing Liu ◽  
Zihao Zhang ◽  
Shuting Li ◽  
Qiao Fang

Selective laser sintering technology has broad application prospects in the manufacture of small batch parts with complex structure. In the sintering process, the preheating efficiency and temperature of powder layer determine the processing quality. A method of preheating powder by lamp radiation and tropical heat conduction is proposed in this paper. The thermal radiation model is established, and the angle coefficient is introduced to describe the proportion of radiation energy on the surface of powder layer. Based on the geometric characteristics of the powder cylinder, the heat conduction process is simplified to one-dimensional heat conduction along the radial direction, and the heat conduction model is established. The coupled temperature field under two actions is obtained by combining the heat radiation model with the heat conduction model. The uniformity coefficient [Formula: see text]/[Formula: see text] of the temperature field is defined to represent the uniformity of the preheating temperature field of the powder layer. By comparing the uniformity coefficient [Formula: see text], a more uniform temperature field can be obtained when the height coefficient is 1.8 under combined action. The validity of the model is verified by a comparative experiment with processed water atomized iron powder. Constructing uniform temperature field can effectively reduce the deformation of parts and improve the forming quality.


Entropy ◽  
2021 ◽  
Vol 23 (12) ◽  
pp. 1656
Author(s):  
Shunsen Wang ◽  
Bo Li

A power-water cogeneration system based on a supercritical carbon dioxide Brayton cycle (SCBC) and reverse osmosis (RO) unit is proposed and analyzed in this paper to recover the waste heat of a gas turbine. In order to improve the system performance, the power generated by SCBC is used to drive the RO unit and the waste heat of SCBC is used to preheat the feed seawater of the RO unit. In particular, a dual-stage cooler is employed to elevate the preheating temperature as much as possible. The proposed system is simulated and discussed based on the detailed thermodynamic models. According to the results of parametric analysis, the exergy efficiency of SCBC first increases and then decreases as the turbine inlet temperature and split ratio increase. The performance of the RO unit is improved as the preheating temperature rises. Finally, an optimal exergy efficiency of 52.88% can be achieved according to the single-objective optimization results.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1902
Author(s):  
Iva Novakova ◽  
Jaromir Moravec ◽  
Jan Novak ◽  
Pavel Solfronk

Fusion welding of heat-treatable aluminum alloys is generally accompanied by a significant decrease in mechanical properties in the HAZ caused by the dissolution of the hardening phase. The intensity of this decrease in mechanical properties can be reduced by limiting the heat input value. However, this approach is in direct conflict with the principles for welding aluminum and its alloys. Due to the very high thermal conductivity of aluminum alloys, it is necessary to use preheating for thicknesses larger than 5 mm to eliminate non-penetration and cold joints. This paper aims to show the influence of multiple temperature cycles, performed at different preheating temperatures, on changes in the microstructure and mechanical properties. At the same time, the extent to which the original properties of the material can be restored by natural and artificial aging at 160, 175 and 190 °C is also investigated.


Fuel ◽  
2021 ◽  
pp. 122656
Author(s):  
Peng Liu ◽  
JunJun Guo ◽  
Erica Quadarella ◽  
Anthony Bennett ◽  
Sreenivasa R. Gubba ◽  
...  

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