Stress Corrosion Cracking of Sensitized Stainless Steel in Oxygenated High Temperature Water

CORROSION ◽  
1973 ◽  
Vol 29 (12) ◽  
pp. 451-469 ◽  
Author(s):  
WARREN E. BERRY ◽  
EARL L. WHITE ◽  
WALTER K. BOYD

Abstract The stress corrosion cracking (SCC) behavior of sensitized Type 304 stainless steel has been studied in 288 C (550 F) primary water as a function of oxygen and fluoride contents of the water, stress level, prestrain, heat treatment, and surface preparation (tarnish film, surface ground, or pickled). Susceptibility to intergranular cracking increased with increasing oxygen content in the water, increasing stress levels, or with tarnished or pickled surfaces. The other variables had little or no effect. Sensitized wrought Types 309 and 316 stainless steels were also susceptible to intergranular SCC, while sensitized Types 304L, 308L, and 347 stainless steels and Incoloy Alloy 800 and Inconel Alloy 600 did not crack under the most severe test conditions (3Sm stress loading in 288 C water containing 100 ppm oxygen).

Author(s):  
Gang Ma ◽  
Xiang Ling

High tensile weld residual stress is an important factor contributing to stress corrosion cracking (SCC). Ultrasonic impact treatment (UIT) can produce compressive stresses on the surface of welded joints that negate the tensile stresses to enhance the SCC resistance of welded joints. In the present work, X-ray diffraction method was used to obtain the distribution of residual stress induced by UIT. The results showed that UIT could cause a large compressive residual stress up to 325.9MPa on the surface of the material. A 3D finite element model was established to simulate the UIT process by using a finite element software ABAQUS. The residual stress distribution of the AISI 304 stainless steel induced by UIT was predicted by finite element analysis. In order to demonstrate the improvement of the SCC resistance of the welded joints, the specimens were immersed in boiling 42% magnesium chloride solution during SCC testing, and untreated specimen cracked after immersion for 23 hours. In contrast, treated specimens with different coverage were tested for 1000 hours without visible stress corrosion cracks. The microstructure observation results revealed that a hardened layer was formed on the surface and the initial coarse-grained structure in the surface was refined into ultrafine grains. The above results indicate that UIT is an effective approach for protecting weldments against SCC.


2019 ◽  
Vol 35 (4) ◽  
pp. 477-487 ◽  
Author(s):  
Tingguang Liu ◽  
Qin Bai ◽  
Xiangkun Ru ◽  
Shuang Xia ◽  
Xiangyu Zhong ◽  
...  

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