scholarly journals ANN and RSM approach for modelling and multi objective optimization of abrasive water jet machining process

2018 ◽  
pp. 535-548 ◽  
Author(s):  
Srinath Reddy N. ◽  
Dinesh Tirumala ◽  
Rajyalakshmi Gajjela ◽  
Raja Das
2017 ◽  
Vol 5 (3) ◽  
pp. 319-328 ◽  
Author(s):  
Padmakar J. Pawar ◽  
Umesh S. Vidhate ◽  
Mangesh Y. Khalkar

Abstract Although abrasive water jet machining has proved its capabilities for cutting marble material in a most economic and environment friendly manner, is facing serious issues related to dimensional inaccuracy and striation marks. This has put limit on its applications. Also, due to complex nature of abrasive water jet machining process, it is very difficult to control all three quality factors i.e. kerf taper, kerf width, striation marks simultaneously to achieve desired quality. This work therefore deals with multi-objective optimization considering three objectives as: minimization of kerf width, minimization of kerf taper, and maximization of depth of striation free surface in abrasive water jet machining process. The response surface modeling is used to establish the relation between various input parameters such as stand of distance, traverse speed, water pressure, and abrasive flow rate, with objectives mentioned above. Application of well-known meta-heuristics named artificial bee colony algorithm is extended to multi-objective optimization with posteriori approach by incorporating the concept of non-dominated sorting. Set of Pareto optimal solutions obtained by this proposed approach provides a ready reference for selecting most appropriate parameter setting on the machine with respect to objectives considered in this work. Highlights Provides methodology to concurrently minimize the dimensional inaccuracy along with striation marks for cutting marble material with abrasive water jet machining process. Application of artificial bee colony algorithm is extended to multi-objective optimization. The set of Pareto-optimal solution obtained using proposed approach can be used as a ready reference by the process engineers for cutting marble material by AWJM process.


2021 ◽  
Author(s):  
Sabarinathan Palaniyappan ◽  
Annamalai Veiravan ◽  
Rajkumar Kaliyamoorthy ◽  
Vishal Kumar

Abstract Increasing demand and resource overuse has prompted the exploration of spent secondary materials as a primary raw material for a variety of applications, leading to a more sustainable environment. Spent electric grid ceramic insulator, one of the waste materials of ceramic industry has a good hardness and strength. It can be reused as value added material in Abrasive Water Jet Machining (AWJM) industry. This present work deals with conversion of electric insulator rejects (EIR) into a cost-effective replacement material for abrasive water jet machining process. Mechanical crushing method is opted to generate the abrasive grit for the machining process. Grit generation pattern and the friability of the electric insulator rejects were determined experimentally. The results indicate that the friability of the processed electric insulator rejects is comparable with the commercially available garnet abrasive. Geometric parameters such as sphericity, elongation ratio, and shape factor for the processed electric insulator rejects were studied using scanning electron microscopy. The machining performance indicators for standard aluminium material such as volume of material removal, kerf angle, surface roughness and cutting width were measured for electric insulator rejects and compared with existing garnet abrasive grain. The experimental results of newly generated electric insulator reject abrasive were matched with performance indicators of the garnet abrasive. The observed deviation was lower proving that it can be used as alternative abrasive in the abrasive jet machining process. Cost analysis and recycling ability predict the economical usability of the newly generated abrasives.


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