scholarly journals Stress Corrosion Cracking (SCC) for Nickel-base Alloy 600 Weld Metals in Nuclear Power Plant and the Prevention Countermeasures of SCC

2011 ◽  
Vol 37 (4) ◽  
pp. 186-191
Author(s):  
Satoru NISHIKAWA
1989 ◽  
Vol 33 ◽  
pp. 33-53
Author(s):  
Chi Fung Lo ◽  
Gajiang Feng ◽  
William E. Mayo ◽  
Sigmund Weissmann

AbstractThe aim of this investigation was the establishment of a quantitative link between micro and macrodeformation and kinetic recovery of nickel-base Alloy 600 as well as the early detection of microcracks in this alloy when exposed to stress corrosion. To reach these objectives, X-ray rocking-curve measurements were carried out using the method known by its acronym CARCA (computer-aided rocking-curve analysis). Supported by transmission electron microscopy, a calibration curve was established relating dislocation density, X-ray rocking-curve halfwidth and strain. Applying CARCA, deformation levels and work-hardening characteristics of the alloys were measured by quantitative characterization of the induced defect structure. By correlating the analysis of the defect structure to the kinetic recovery of the alloys, including determination of the activation energies, it was possible to infer from the thermal stability of the alloys the dislocation obstacles responsible for hardening at different strain levels. It was shown that the recovery of the alloys was conditioned by their low stackingfault energy and that it depended on the strain level. Rapid recovery associated with grain boundary diffusion occurred at very small plastic strains up to about 0.7% with measured activation energies of recovery of about 25.6 Kcal/mol. At higher strains bulk diffusion was necessary to overcome the obstacles by dislocation climb with Q — 67 kcal/mol, The CARCA method proved itself to be a valuable research tool for assessing quantitatively the defect density and the mechanically and thermally induced changes. Relaxation effects, recorded by CARCA in the apex region of stressed C-rings exposed to a caustic medium, may open a path for early nondestructive detection of microcracks in stress-corrosion cracking.


2019 ◽  
Vol 70 (11) ◽  
pp. 3926-3930
Author(s):  
Manuela Fulger ◽  
Dumitra Lucan ◽  
Maria Mihalache ◽  
Lucian Velciu

This study has been carried out to identify the operating factors involved in the failure of two tubes made of 304 stainless steel removed from a high pressure feedwater heater working in a nuclear power plant. The samples cut from tubes have been analyzed by different methods: visual examination, optical (metallographic) microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Following analyses, on the surface of tubes was highlighted the presence of many pits in which cracks have started. Inside the pits, impurities of the type S, Cl, K, Ca were detected too. The branched cracks most likely have occurred as a result of precipitation of small amounts of chlorides deposited and concentrated on the surface of the tubes over a long period of operation. The stresses that favored this type of corrosion cracking were both residual stresses and stresses occurring at the torsion and bending of the tubes, while the high water temperature from feed heater was also a favorable factor for corrosion. The final conclusion was that the tubes failed by a chloride induced stress corrosion cracking mechanism.


2019 ◽  
Vol 70 (11) ◽  
pp. 3926-3930
Author(s):  
Manuela Fulger ◽  
Dumitra Lucan ◽  
Maria Mihalache ◽  
Lucian Velciu

This study has been carried out to identify the operating factors involved in the failure of two tubes made of 304 stainless steel removed from a high pressure feedwater heater working in a nuclear power plant. The samples cut from tubes have been analyzed by different methods: visual examination, optical (metallographic) microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Following analyses, on the surface of tubes was highlighted the presence of many pits in which cracks have started. Inside the pits, impurities of the type S, Cl, K, Ca were detected too. The branched cracks most likely have occurred as a result of precipitation of small amounts of chlorides deposited and concentrated on the surface of the tubes over a long period of operation. The stresses that favored this type of corrosion cracking were both residual stresses and stresses occurring at the torsion and bending of the tubes, while the high water temperature from feed heater was also a favorable factor for corrosion. The final conclusion was that the tubes failed by a chloride induced stress corrosion cracking mechanism.


CORROSION ◽  
1981 ◽  
Vol 37 (7) ◽  
pp. 416-425 ◽  
Author(s):  
M. Guttmann ◽  
Ph. Dumoulin ◽  
Nguyen Tan-Tai ◽  
P. Fontaine

Abstract The grain boundary composition of nickel base alloy 600 has been studied by means of Auger electron spectroscopy. After being cathodically charged with hydrogen in a water saturated salt bath at 200 C, all the specimens could be intergranularly fractured in the Auger chamber. Phosphorus was the only element found to segregate at the grain boundaries of the two materials studied in all conditions of heat treatment considered; sulfur appeared essentially as a contaminant, which built up on the surfaces after fracture. The segregation of P was shown to be of the equilibrium (McLean) type, whereas Si did not segregate appreciably to the grain boundaries. The results, discussed in connection with published corrosion and stress corrosion data, explain the influence of P and the virtual absence of influence of Si on the sensitivity of alloy 600 to intergranular corrosion in HNO3 + Cr6+ solutions. They also indicate that the segregation of P is not the cause of intergranular stress corrosion cracking of this alloy in pure water and caustic environment, and that hydrogen embrittlement is very unlikely to be the mechanism of this phenomenon.


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