Multi-objective optimization of an industrial slurry phase ethylene polymerization reactor

Slurry polymerization processes using Zeigler–Natta catalysts are most widely used for the production of polyethylene due to their several advantages over other processes. Optimal operating conditions are required to obtain the maximum productivity of the polymer at minimal cost while ensuring operational safety in the slurry phase ethylene polymerization reactors. The main focus of this multi-objective optimization study is to obtain the optimal operating conditions corresponding to the maximization of productivity and yield at a minimal operating cost. The tuned reactor model has been optimized. The single objective optimization (SOO) and multi-objective optimization (MOO) problems are solved using non-dominating sorting genetic algorithm-II (NSGA-II). A complete range of Pareto optimal solutions are obtained to obtain the maximum productivity and polymer yield at different input costs.

Theoretical Study on Ethylene Polymerization Catalyzed by Half-Titanocenes Bearing Different Ancillary Groups

Half-titanocenes are well known to show high activity for ethylene polymerization and good capability for copolymerization of ethylene with other olefins, and the ancillary ligands can crucially affect the catalytic performance. In this paper, the mechanisms of ethylene polymerization catalyzed by three half-metallocenes, (η5-C5Me5)TiCl2(O-2,6-iPr2C6H3) (1), (η5-C5Me5)TiCl2(N=CtBu2) (2) and [Me2Si(η5-C5Me4)(NtBu)]TiCl2 (3), have been investigated by density functional theory (DFT) method. At the initiation stage, a higher free energy barrier was determined for complex 1, probably due to the presence of electronegative O atom in phenoxy ligand. At the propagation stage, front-side insertion of the second ethylene is kinetically more favorable than back-side insertion for complexes 1 and 2, while both side insertion orientations are comparable for complex 3. The energy decomposition showed that the bridged cyclopentadienyl amide ligand could enhance the rigidity of the active species as suggested by the lowest deformation energy derived from 3. At the chain termination stage, β-H transfer was calculated to be a dominant chain termination route over β-H elimination, presumably owing to the thermodynamic perspective.

α-Diimine Ni-Catalyzed Ethylene Polymerizations: On the Role of Nickel(I) Intermediates

Nickel(II) complexes with bidentate N,N-α-diimine ligands constitute a broad class of promising catalysts for the synthesis of branched polyethylenes via ethylene homopolymerization. Despite extensive studies devoted to the rational design of new Ni(II) α-diimines with desired catalytic properties, the polymerization mechanism has not been fully rationalized. In contrast to the well-characterized cationic Ni(II) active sites of ethylene polymerization and their precursors, the structure and role of Ni(I) species in the polymerization process continues to be a “black box”. This perspective discusses recent advances in the understanding of the nature and role of monovalent nickel complexes formed in Ni(II) α-diimine-based ethylene polymerization catalyst systems.