Pigment printing of polyester fabric using a single step synthesized PDMS-modified polyurethane-acrylic/pigment hybrid emulsion

A novel, waterborne polydimethylsiloxane (PDMS)-modified polyurethane-acrylic (Si-PUA)/pigment hybrid emulsion was synthesized by one-step miniemulsion polymerization for the pigment printing of polyester fabric. The phase structure, hydrophobicity, and thermal and mechanical properties of the formed films with different PDMS contents from the hybrid emulsion were investigated. The results indicated that the pigment particles were uniformly distributed in the homogeneous phase polymer substrate without phase separation occurring between the PDMS phase and polyurethane-acrylic. The hydrophobicity and toughness of the Si-PUA/pigment hybrid latex films gradually increased with the increase of PDMS content. Moreover, the obtained hybrid emulsion was used as a self-curable hybrid pigment that was applied to polyethylene terephthalate fabric for pigment printing. This showed that the Si-PUA/pigment hybrid latex particles yielded similarly good values in terms of color strength, and dry- and wet-rubbing fastness to the PDMS-free hybrid latex particles. Furthermore, use of the Si-PUA/pigment hybrid latex avoided certain problems related to printed fabric, such as poor air permeability and softness.

Synthesis Polymer Styrene Butadiene Hybrid Latex with Laponite Organoclay as Filler via Emulsion Polymerization Technique for Application in Paper Coating

Synthesis of styrene butadiene hybrid latex was performed via emulsion polymerization technique using various amount of laponite clay as filler. Laponite clay was modified with cationic surfactant methyl triphenylphosphonium bromide (MTPB) with ion exchange technique prior to polymerization process. The main objective of the modification is to render the surface of the clay layers to more organophilic. Emulsion polymerization was performed under semi batch process using 2 L laboratory stainless steel reactor with temperature 85°C to 90°C for 8 hours. Polymer hybrid styrene butadiene latex was characterized for its physical and chemical properties with standard ASTM Methods. Characterization of its binding and printing properties were carried out with standard testing method (TAPPI Methods) using single coating formulation on 80 gsm woodfree paper. Polymer hybrid latex based on styrene and butadiene monomers with laponite clay enhanced binding and printing properties of coated paper, addition of laponite clay to 6.0 wt % increased the binding resistance of the coated paper two times higher than pure latex. Reducing binder level become possible for cost saving.