Dynamic and steady-state rheological properties of linear-low-density polyethylene melt

In this paper, an industrial linear low density polyethylene (LLDPE) production process including two serried fluidized bed reactors (FBR) and other process equipment was completely simulated in steady state mode. Both of FBRs were considered like two serried continuous stirred tank reactors (CSTR). In this simulation, a kinetic model that is based on a multiple active site heterogeneous Ziegler-Natta catalyst was used for simulation of reactions in two FBRs. Simulator by using this model is able to predict the important attributes of LLDPE like melt flow index (MFI), density (ρ), polydispersity (PDI), numerical and weight average molecular weight (Mn, Mw) and co-polymer molar fraction (SFRAC). On the other hand, this simulator can be applied in wide range of changing in inlet operating conditions. The results of the simulation are compared with industrial data of LLDPE plant. A good agreement is observed between the simulator predictions and actual plant data. Finally, by using of the simulator, the steady state operating conditions for producing different grades of polyethylene are obtained.

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A Comparison of Rheological Models and Experimental Data of Metallocene Linear Low Density Polyethylene Solutions as a Function of Temperature and Concentration

JOURNAL OF ADVANCES IN PHYSICS ◽

10.24297/jap.v12i3.4 ◽

2016 ◽

Vol 12 (3) ◽

pp. 4322-4339

Author(s):

Salah Hamza

Keyword(s):

Experimental Data ◽

Shear Rate ◽

Rheological Properties ◽

Power Law ◽

Low Density Polyethylene ◽

Effect Of Temperature ◽

Low Density ◽

Linear Low Density Polyethylene ◽

Shear Rates ◽

Wide Range

Knowledge of rheological properties of polymer and their variation with temperature and concentration have been globally important for processing and fabrication of polymers in order to make useful products. Basheer et al. [1] investigated, experimentally, the changes in rheological properties of metallocene linear low density polyethylene (mLLDPE) solutions by using a rotational rheometer model AR-G2 with parallel plate geometry. Their work covered the temperature range from Â to Â andÂ concentration from Â to . In this paper, we reconsider Basheer work to describe the rheological behavior of mLLDPE solutions and its dependence on concentration and temperature.Until now, several models have been built to describe the complex behavior of polymer fluids with varying degrees of success. In this article, Oldroyd 4-constant, Giesekus and Power law models were tested for investigating the viscosity of mLLDPE solution as a function of shear rate. Results showed that Giesekus and power law models provide the best prediction of viscosity for a wide range of shear rates at constant temperature and concentration. Therefore, Giesekus and power law models were suitable for all mLLDPE solutions while Oldroyd 4-constant model doesn't.A new proposed correlation for the viscosity of mLLDPE solutions as a function of shear rate, temperature and concentration has been suggested. The effect of temperature and concentration can be adequately described by an Arrhenius-type and exponential function respectively. The proposed correlation form was found to fit the experimental data adequately.

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