Effects of Shielded Metal Arc Welding Process Parameters on Mechanical Properties of S355JR Mild Steel

Author(s):  
Kishor Purushottamrao Kolhe ◽  
Fetene Teshome ◽  
Aragaw Mulu
Author(s):  
Felipe Maia Prado ◽  
Daniel José Toffoli ◽  
Sidney Leal Da Silva

Speckle, which is a branch of optics that studies the interference pattern caused by the incidence of coherent light in a material’s surface, has some optical techniques and methods that can be successfully applied to determine properties of materials. In this work we used the method called THSP, Time History Speckle Pattern, in samples made of AISI 1020 carbon steel that were submitted to the shielded metal arc welding (SMAW) process, with the objective of identifying (qualitatively) the level of irregularity on its welded surface, by comparing these samples with a default sample, made with the same material. The technique of spekle by reflection was used for data collection. The results showed quantitative diferences between the default welded sample and the other samples, and there are good perspectives that speckle can be applied to determine the quality of the welding process, since the results showed more accuracy than visual inspection.  


Joining of materials is the need of modern industries and stuctures. Shielded metal arc welding process is one of the most popular and commonly used method of joining materials. The weld reinforcement height should be optimum for mechanical properties of the weld. If the reinforcement height is less or negative, it is not recommended considering strength of weld as surface area will be reduced and if the reinforcement height is more, it will produce stress concentration which is not recommended. In the present work the investigation of the effect of three different types of electrodes at three different welding currents in shielded metal arc welding process utilizing Low Carbon Steel plate of API 5L Grade X 52, was done for reinforcement height. The three different electrodes as E 6013, E 7016 and E 7018 and the varying currents as 90 A, 100 A and 110 A. Total 18 pieces were used to obtain 9 welds which were used to analyze the effect of current and the electrode on reinforcement height. The dimensions of the work pieces were taken as 75 mm x 50 mm x 5 mm. The values of reinforcement height in each weld were written in a table and respective diagrams were drawn to make clear the effect of welding current on reinforcement height for the three different electrodes.


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