Crack Initiation and Propagation in a Forged Nickel-Base Alloy Under High Mechanical and Thermal Loading

Author(s):  
K. N. Melton ◽  
R. B. Scarlin ◽  
W. Hoffelner
Author(s):  
Alexander M. Korsunsky ◽  
Xu Song ◽  
Jonathan Belnoue ◽  
Leo D.G. Prakash ◽  
Daniele Dini ◽  
...  

Author(s):  
David Emond ◽  
Jacques Reuchet

This paper presents the experience feedback and views of the French Regulatory Authority (ASN) and of the technical support institute (IRSN) on PWSCC prevention since the initiation in 1989 of the “Inconel Zones Review” requested by ASN to Electricite´ de France (EDF), the national operator of 58 PWRs plants. This proactive requirement, launched before the discovery, in September 1991, of the only CRDM nozzle leak in France, on Bugey unit 3, was then triggered by the recurrence of many alloy 600 rapid degradations and leaks, world wide, and also in France in the late 1980s, particularly on steam generator tubes and on some pressurizer penetrations. Thus, the ASN requested that EDF, perform a comprehensive (generic) proactive assessement on all the nickel-base alloy components and parts of the main primary circuits, which of course included vessel head penetrations and bottom mounted instrumentation penetrations (BMI), and some other zones. This proactive “review” did, a minima, include the following tasks and actions: • Update and complete, by an extensive R&D program, the understanding and characterization of the Ni base alloys prone to PWSCC, • Analyze the various materials, metallurgical features, mechanical stresses, and physicochemical conditions of the parts exposed to primary water, in order to predict the occurrence of PWSCC initiation and propagation, • Provide a prioritization of the zones to be inspected, • Implement by improved NDE techniques a practical inspection program on the 58 PWRs, Prepare and implement any needed mitigation actions as a result of the components conditions assessment. The present paper relates the main features of the French regulatory experience over more than 13 years and recalls the main principles of the assessment, which were applied by ASN. These principles, which are formalized in the current regulation rules revised in 1999, are briefly listed hereunder: • It is based on avoiding and preventing any leaking on the main primary circuit. • In service inspections (ISI), including volumetric and surface NDE, have been agreed upon between ASN and EDF for all vessel head penetrations, with a re-inspection schedule. • The preexisting regulatory hydraulic testing program was carefully implemented, which implied the removal of thermal insulation on the vessel heads. • A comprehensive R&D program had to be conducted by EDF, the main progress reports and presentations had to be regularly submitted to DGSNR and IRSN staff. • The assessment and the ranking of the sensitivity of the different nickel base alloy zones, derived from R&D and empirical models, would have to be confirmed by a comprehensive ISI program, including bottom head penetrations, steam generator partition plates, and more specific weld metal zones. • ASN reviewed the various mitigations and preventive measures proposed by EDF, either temporary, such as leak detection systems, anti-ejections devices, interim repairs, or long term commitment of the French operator to replace in due time the vessel heads comprising the most affected CRDM penetrations. This paper also presents the ASN’s follow up of the domestic and international feedback, such as the occurrence of PWSCC cracking (initiation and propagation) in the weld, whose occurrence is rather limited in France.


Materials ◽  
2016 ◽  
Vol 9 (10) ◽  
pp. 794 ◽  
Author(s):  
Yu Wang ◽  
Qingsong Wang ◽  
Haodong Chen ◽  
Jinhua Sun ◽  
Linghui He

2007 ◽  
Vol 348-349 ◽  
pp. 53-56
Author(s):  
Alexander M. Korsunsky ◽  
Xu Song ◽  
Jonathan Belnoue ◽  
Leo D.G. Prakash ◽  
Daniele Dini ◽  
...  

Nickel base superalloys are the primary class of materials used in the manufacture of high temperature components for gas turbine aeroengines, including combustion casings and liners, guide vane and turbine blades and discs, etc. These components are subjected to complex cyclic loading induced by the combination of mechanical loading, changing temperatures and thermal gradients, inducing plastic deformation and creep, that ultimately may lead to crack initiation and propagation. The purpose of the present paper is to provide a necessarily brief overview of recent modeling activities in this field, including polycrystalline crystal plasticity modeling for the study of crack initiation, coupled non-local damage-plasticity modeling for crack initiation and propagation studies, and the incorporation of time and environment dependent processes (creep and oxidation) in the predictive modeling of fatigue crack growth rates in nickel base superalloys.


2015 ◽  
Vol 816 ◽  
pp. 567-571
Author(s):  
Li Wang ◽  
Guang Xie ◽  
Jiu Han Xiao ◽  
Dong Ying Qiu ◽  
Yong Gao ◽  
...  

Crack initiation and propagation during creep test in a recrystallization (RX) grain containing directionally solidified (DS) nickel-base superalloy was studied by employing electronic backscattered diffraction (EBSD) technique. Creep samples were locally deformed and then heat treated to get local RX at the center of the gauge length. Creep test was carried out at 980 °C/235 MPa. It was found that during creep test, precipitate free zones (PFZ) were formed along the RX grain boundary and the cracks were initiated and propagated along the interface (a) between PFZ and RX grains, (b) between PFZ and the matrix or (c) within PFZ. It indicated that the crack initiation and the propagation were crystal orientation dependent.


Sign in / Sign up

Export Citation Format

Share Document