Modeling on Reduction Reaction of Metal Oxides for Submerged Arc Furnace in Ferrochrome Pellets Smelting Process

Author(s):  
Yang Yu ◽  
Baokuan Li ◽  
Chencheng Yun ◽  
Fengsheng Qi ◽  
Zhongqiu Liu
2013 ◽  
Vol 212 ◽  
pp. 183-186 ◽  
Author(s):  
Bolesław Machulec ◽  
Wojciech Bialik

Based on the Minimum Gibbs Free Enthalpy algorithm (FEM) and a model of reaction zones located around electrode tips in the submerged arc furnace, an analysis of the raw material chemical composition influence on the ferrosilicon smelting process was carried out. A model of the ferrosilicon process in the submerged arc furnace is a system of two closed isothermal reactors: an upper one with a lower temperature T1, and a lower one with a higher temperature T2. Between the reactors and the environment as well as between the reactors inside the system, a periodical exchange of mass occurs at the moments when the equilibrium state is reached. Based on the model, sets of calculations were performed: for a Fe-Si-O-C system and, subsequently, for a more complex Fe-Si-O-C-Al-Ca-Mg-Ti system. For both systems, the energy and mass balance values were calculated and the effects of raw material contaminants on the efficiency of the ferrosilicon melting process were determined.


Energy ◽  
2019 ◽  
Vol 179 ◽  
pp. 792-804 ◽  
Author(s):  
Yang Yu ◽  
Baokuan Li ◽  
Changjun Wang ◽  
Zhengzhe Fang ◽  
Xiao Yang ◽  
...  

2015 ◽  
Vol 833 ◽  
pp. 101-106
Author(s):  
Ni Yang ◽  
Gang Xie ◽  
Chong Jun Bao ◽  
Huai Ren Li ◽  
Xiao Hua Yu ◽  
...  

The use of powder materials in smelting process has some impact on the breathability of the burden, and it ultimately results in poor production and quality of industrial silicon. If pelletizing is prepared by these powder materials, it not only reduces production cost but also reuses waste effectively. It could protect forest resources productively and contributes to sustainable development if charcoal is replaced by pelletizing using as carbonaceous reducing agent. Different powders such as anthracite fine, petroleum coke powders, charcoal powders, silica fume have been produced in the production process of industrial silicon. Briquetting of these powders with a binder starch D was voted into submerged arc furnace not only utilizes the resources sufficiently, but also reduces the production costs. Effects of content of starch D as binder and CaO as pore former on compressive strength, the shatter strength, the heat intensity and porosity of pelletizing were investigated in this paper. The following results were got: first, the performances of pelletizing except porosity were excellent when starch D was used as binder; second, CaO could efficiently improve porosity, and the pelletizing could satisfy requirement of industrial silicon production.


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