Physics-Informed Data-Driven Surrogate Modeling for Full-Field 3D Microstructure and Micromechanical Field Evolution of Polycrystalline Materials

JOM ◽  
2021 ◽  
Author(s):  
Reeju Pokharel ◽  
Anup Pandey ◽  
Alexander Scheinker
Author(s):  
Zhuo Wang ◽  
Chen Jiang ◽  
Mark F. Horstemeyer ◽  
Zhen Hu ◽  
Lei Chen

Abstract One of significant challenges in the metallic additive manufacturing (AM) is the presence of many sources of uncertainty that leads to variability in microstructure and properties of AM parts. Consequently, it is extremely challenging to repeat the manufacturing of a high-quality product in mass production. A trial-and-error approach usually needs to be employed to attain a product with high quality. To achieve a comprehensive uncertainty quantification (UQ) study of AM processes, we present a physics-informed data-driven modeling framework, in which multi-level data-driven surrogate models are constructed based on extensive computational data obtained by multi-scale multi-physical AM models. It starts with computationally inexpensive metamodels, followed by experimental calibration of as-built metamodels and then efficient UQ analysis of AM process. For illustration purpose, this study specifically uses the thermal level of AM process as an example, by choosing the temperature field and melt pool as quantity of interest. We have clearly showed the surrogate modeling in the presence of high-dimensional response (e.g. temperature field) during AM process, and illustrated the parameter calibration and model correction of an as-built surrogate model for reliable uncertainty quantification. The experimental calibration especially takes advantage of the high-quality AM benchmark data from National Institute of Standards and Technology (NIST). This study demonstrates the potential of the proposed data-driven UQ framework for efficiently investigating uncertainty propagation from process parameters to material microstructures, and then to macro-level mechanical properties through a combination of advanced AM multi-physics simulations, data-driven surrogate modeling and experimental calibration.


2021 ◽  
Vol 73 (07) ◽  
pp. 44-45
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 201693, “Subsurface Analytics Case Study: Reservoir Simulation and Modeling of a Highly Complex Offshore Field in Malaysia Using Artificial Intelligence and Machine Learning,” by Rahim Masoudi, SPE, Petronas; Shahab D. Mohaghegh, SPE, West Virginia University; and Daniel Yingling, Intelligent Solutions, et al., prepared for the 2020 SPE Annual Technical Conference and Exhibition, originally scheduled to be held in Denver, 5–7 October. The paper has not been peer reviewed. Using commercial numerical reservoir simulators to build a full-field reservoir model and simultaneously history matching multiple dynamic variables for a highly complex offshore mature field in Malaysia had proved challenging. In the complete paper, the authors demonstrate how artificial intelligence (AI) and machine learning can be used to build a purely data-driven reservoir simulation model that successfully history matches all dynamic variables for wells in this field and subsequently can be used for production forecasting. This synopsis concentrates on the process used, while the complete paper provides results of the fully automated history matching. Subsurface Analytics In the presented technique, which the authors call subsurface analytics, data-driven pattern-recognition technologies are used to embed the physics of the fluid flow through porous media and to create a model through discovering the best, most-appropriate relationships between all measured data in each reservoir. This is an alternative to starting with the construction of mathematical equations to model the physics of the fluid flow through porous media, followed by modification of geological models in order to achieve history match. The key characteristics of subsurface analytics are that no interpretations, assumptions, or complex initial geological models (and thus no upscaling) exist. Furthermore, the main series of dynamic variables used to build this model is measured on the surface, while other major static, and sometimes even dynamic, characteristics are based on subsurface measurements, thereby making this approach a combination of reservoir and wellbore-simulation models rather than merely a reservoir model. The history-matching process of the subsurface analytics process is completely automated. Top-Down Modeling (TDM) TDM is a data-driven reservoir modeling approach under the realm of subsurface analytics technology that uses AI and machine learning to develop full-field reservoir models based on measurements rather than solutions of governing equations. TDM integrates all available field measurements into a full-field reservoir model and matches the historical production of all individual wells in a mature field with a single AI-based model. The model is validated through blind history matching. The approach then can forecast a field’s behavior on a well-by-well basis. TDM is a data-driven approach; thus, the quality assurance/quality control (QA/QC) of the data input is para-mount before embarking on the modeling process to ensure that the artificial neural network (ANN) is taught properly with reliable training of the data set. This includes the understanding of data availability and magnitude, analysis of well-by-well production performance trends, and identification of data anomalies.


2006 ◽  
Vol 524-525 ◽  
pp. 103-108 ◽  
Author(s):  
Olivier Castelnau ◽  
Philippe Goudeau ◽  
G. Geandier ◽  
Nobumichi Tamura ◽  
Jean Luc Béchade ◽  
...  

The overall plastic behavior of polycrystalline materials strongly depends on the microstructure and on the local rheology of individual grains. The characterization of the strain and stress heterogeneities within the specimen, which result from the intergranular mechanical interactions, is of particular interest since they largely control the microstructure evolutions such as texture development, work-hardening, damage, recrystallization, etc. The influence of microstructure on the effective behavior can be addressed by physical-based predictive models (homogenization schemes) based either on full-field or on mean-field approaches. But these models require the knowledge of the grain behavior, which in turn must be determined on the real specimen under investigation. The microextensometry technique allows the determination of the surface total (i.e. plastic + elastic) strain field with a micrometric spatial resolution. On the other hand, the white beam X-ray microdiffraction technique developed recently at the Advanced Light Source enables the determination of the elastic strain with the same spatial resolution. For polycrystalline materials with grain size of about 10 micrometers, a complete intragranular mechanical characterization can thus be performed by coupling these two techniques. The very first results obtained on plastically deformed copper and zirconium specimens are presented.


2015 ◽  
Vol 42 (6Part40) ◽  
pp. 3688-3688
Author(s):  
B Stemkens ◽  
RHN Tijssen ◽  
B Denis de Senneville ◽  
JJW Lagendijk ◽  
CAT van den Berg

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