Preparation of Al2O3/AZ91D Mg Interpenetrating Composites Using Lost Foam Casting Combined with Layered Extrusion Forming

Author(s):  
Wenming Jiang ◽  
Guangyu Li ◽  
Feng Guan ◽  
Junwen Zhu ◽  
Dongping Zhang ◽  
...  
Author(s):  
PRASAD T. SIVA ◽  
M. DEVAIAH ◽  
◽  

2020 ◽  
Vol 2020 (2) ◽  
pp. 115-120
Author(s):  
P. G. Ovcharenko ◽  
E. V. Kuz’minykh ◽  
V. I. Lad’yanov
Keyword(s):  

2009 ◽  
Vol 2 (1) ◽  
pp. 140-146 ◽  
Author(s):  
Alan P. Druschitz ◽  
Harry Littleton
Keyword(s):  

2014 ◽  
Vol 59 (1) ◽  
pp. 89-95 ◽  
Author(s):  
A. Prstić ◽  
Z. Aćimović-Pavlović ◽  
A. Terzić ◽  
L. Pavlović

Abstract Refractory coatings based on different refractory fillers (talc, cordierite, zircon and mullite) for application in Lost Foam casting process were investigated. Design and optimization of the coatings composition with controlled, rheological properties included, and consequently synthesis were achieved by application of different coating components, namely different suspension agents and fillers and by alteration of the coating production procedure. Morphologic and microstructural analysis of fillers was carried out by means of scanning electronic microscope. X-ray diffraction analysis by means of X-ray diffractometer was applied in determination and monitoring the phase composition changes of the refractory fillers. An analysis of the particle size and shape was carried out by means of the PC software application package OZARIA 2.5. To assess the effects of application of individual refractory coatings, a detailed investigation of structural and mechanical properties of the moldings obtained was performed. Highlight was placed on revealing and analyzing surface and volume defects present on moldings. Radiographic molding tests were carried out by means of the X-ray device SAIFORT type-S200. Attained results are essential for the synthesis of refractory coatings based on high-temperature fillers and their applications in Lost Foam casting process for manufacturing of moldings with in-advance-set properties.


2021 ◽  
Author(s):  
Shailesh Kamble

The hypereutectic Aluminum-Silicon (Al-Si) Alloys are gaining impetus in the automotive components, mainly due to their wear resistance. This property in these alloys is derived from the primary silicon crystals. However, there are unique metal flow and mold filling problems associated with hypereutectic Al-Si alloys in Lost Foam Casting (LFC). This investigation is a pioneering work undertaken to gain a better understanding of the role of primary silicon crystals and other phases in the LFC of hypereutectic Al-Si alloys. Time-temperature and first derivative curves were used to determine velocity of metal flow and to calculate solid fractions. Process parameters such as superheat, gating design and alloy composition were manipulated to change the morphology of primary silicon crystals. Microscopy and image analysis of castings enabled study of precipitated particles. Solidification, interlocking and melt sluggishness of precipitated particles significantly influenced fluidity, and the routine process parameters played a minor role.


1998 ◽  
Author(s):  
Patrick J. Van Ryckeghem ◽  
William R. Miller ◽  
Lisa Caron

2013 ◽  
Vol 680 ◽  
pp. 267-270
Author(s):  
Zhi Ming Liu ◽  
Yan Liu ◽  
De Hui Liu

The coating is one key technology of lost foam casting (LFC). This paper discussed the influences of refractory aggregate contents on strength, viscosity and other performances of LFC coating, and develops a high performance coating which can meet the requirement of LFC for steel casting. The results shown that with the content of the high bauxite increasing and the content of zircon powders decreasing, the strength, permeability and attached quantity of the coating increased. The best ratio of refractory aggregate is 70% high bauxite and 30% zircon powders. The optimal formula in the experiments is 70% high bauxite, 30% zircon powders, 3% sodium bentonite, 0.5% CMC and 5% ludox. This coating has good comprehensive performances to meet the requirements of LFC steel casting.


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