Thermal error modeling of CNC milling machine tool spindle system in load machining: based on optimal specific cutting energy

Author(s):  
Hai-tao Yue ◽  
Chen-guang Guo ◽  
Qiang Li ◽  
Li-juan Zhao ◽  
Guang-bo Hao
2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Dazhong Wang ◽  
Yan Lu ◽  
Tongchao Zhang ◽  
Keyong Wang ◽  
Akira Rinoshika

Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC) milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE) model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.


2011 ◽  
Vol 188 ◽  
pp. 171-174
Author(s):  
Gang Wei Cui ◽  
D. Gao ◽  
L. Wang ◽  
Y.X. Yao

One of the difficult issues in thermal error modeling is to select appropriate temperature variables. In this paper, two selection strategies are introduced to overcome this difficulty. After measuring the temperatures and thermal errors of a heavy-duty CNC milling-boring machine tool by a laser tracker, four temperature variables which are the foundation of thermal error modeling are selected for each feed axis from fifteen temperature variables according to major factor strategy and non-interrelated strategy.


2012 ◽  
Vol 605-607 ◽  
pp. 1515-1518
Author(s):  
Wei Cong ◽  
Zhi Yong Zhang ◽  
Jiang Li ◽  
En Xiang Han

Taking the spindle of machine tool as example,the modal analysis and harmonic response analysis were done by means of finite element method. Find out its characteristics of vibration modal. The analysis is conducive to the design of the spindle of machine tool. It makes a base for optimized design and remanufacturing.


Author(s):  
Fengchun Li ◽  
Tiemin Li ◽  
Haitong Wang

Thermal error modeling and prediction of a heavy floor-type milling and boring machine tool was studied in this paper. An FEA model and a thermal network of the machine tool’s ram was established. The influence of boundary conditions on thermal error was studied to find out the boundary conditions that needn’t to be calculated precisely, reducing the time cost of the work. Superposition principle of heat sources was used in the FEA to get the simulation data of thermal error and temperature. A model based on the simulation data was established to predict the thermal error during the work process. An experiment was performed to verify the accuracy of the model. The result shows that the model accuracy is 87%. The method in this paper is expected to be used in engineering application.


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