Representing and diagnosing dynamic process data using neural networks

1992 ◽  
Vol 5 (1) ◽  
pp. 11-21 ◽  
Author(s):  
R. Vaidyanathan ◽  
V. Venkatasubramanian
2001 ◽  
Vol 39 (13) ◽  
pp. 2923-2946 ◽  
Author(s):  
Jaekoo Joo ◽  
Sungsik Park ◽  
Hyunbo Cho

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 737
Author(s):  
Chaitanya Sampat ◽  
Rohit Ramachandran

The digitization of manufacturing processes has led to an increase in the availability of process data, which has enabled the use of data-driven models to predict the outcomes of these manufacturing processes. Data-driven models are instantaneous in simulate and can provide real-time predictions but lack any governing physics within their framework. When process data deviates from original conditions, the predictions from these models may not agree with physical boundaries. In such cases, the use of first-principle-based models to predict process outcomes have proven to be effective but computationally inefficient and cannot be solved in real time. Thus, there remains a need to develop efficient data-driven models with a physical understanding about the process. In this work, we have demonstrate the addition of physics-based boundary conditions constraints to a neural network to improve its predictability for granule density and granule size distribution (GSD) for a high shear granulation process. The physics-constrained neural network (PCNN) was better at predicting granule growth regimes when compared to other neural networks with no physical constraints. When input data that violated physics-based boundaries was provided, the PCNN identified these points more accurately compared to other non-physics constrained neural networks, with an error of <1%. A sensitivity analysis of the PCNN to the input variables was also performed to understand individual effects on the final outputs.


2010 ◽  
Vol 102-104 ◽  
pp. 846-850
Author(s):  
Wen Yu Pu ◽  
Yan Nian Rui ◽  
Lian Sheng Zhao ◽  
Chun Yan Zhang

Appropriate selecting of process parameters influences the machining quality greatly. For honing, the main factors are product precision, material components and productivity. In view of this situation, a intelligence selection model for honing parameter based on genetics and artificial neural networks was built by using excellent robustness, fault-tolerance of artificial neural networks optimization process and excellent self-optimum of genetic algorithm. It can simulate the decision making progress of experienced operators, abstract the relationship from process data and machining incidence, realize the purpose of intelligence selection honing parameter through copying, exchanging, aberrance, replacement strategy and neural networks training. Besides, experiment was performed and the results helped optimize the theories model. Both the theory and experiment show the updated level and feasibility of this system.


Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1079
Author(s):  
Nanxi Li ◽  
Hongbo Shi ◽  
Bing Song ◽  
Yang Tao

Data-based process monitoring methods have received tremendous attention in recent years, and modern industrial process data often exhibit dynamic and nonlinear characteristics. Traditional autoencoders, such as stacked denoising autoencoders (SDAEs), have excellent nonlinear feature extraction capabilities, but they ignore the dynamic correlation between sample data. Feature extraction based on manifold learning using spatial or temporal neighbors has been widely used in dynamic process monitoring in recent years, but most of them use linear features and do not take into account the complex nonlinearities of industrial processes. Therefore, a fault detection scheme based on temporal-spatial neighborhood enhanced sparse autoencoder is proposed in this paper. Firstly, it selects the temporal neighborhood and spatial neighborhood of the sample at the current time within the time window with a certain length, the spatial similarity and time serial correlation are used for weighted reconstruction, and the reconstruction combines the current sample as the input of the sparse stack autoencoder (SSAE) to extract the correlation features between the current sample and the neighborhood information. Two statistics are constructed for fault detection. Considering that both types of neighborhood information contain spatial-temporal structural features, Bayesian fusion strategy is used to integrate the two parts of the detection results. Finally, the superiority of the method in this paper is illustrated by a numerical example and the Tennessee Eastman process.


2021 ◽  
Vol 105 ◽  
pp. 236-249
Author(s):  
Chao Shang ◽  
Liang Zhao ◽  
Xiaolin Huang ◽  
Hao Ye ◽  
Dexian Huang

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