Intelligent worm gearbox fault diagnosis under various working conditions using vibration, sound and thermal features

To solve the problem that the bearing fault of variable working conditions is challenging to identify and classify in the industrial field, this paper proposes a new method based on optimization of multidimension fault energy characteristics and integrates with an improved least-squares support vector machine (LSSVM). First, because the traditional wavelet energy feature is difficult to effectively reflect the characteristics of rolling bearing under different working conditions, based on analyzing the wavelet energy feature extraction in detail, a collaborative method of multidimension fault energy feature extraction combined with the method of Transfer Component Analysis (TCA) is constructed, which improves the discrimination between the different features and the compactness between the same features of rolling bearing faults. Then, for solving the problem of the local optimal of particle swarm optimization (PSO) in fault diagnosis and recognition of rolling bearing, an improved LSSVM based on particle swarm optimization and wavelet mutation optimization is established to realize the collaborative optimization and adjustment of LSSVM dynamic parameters. Based on the improved LSSVM and optimization of multidimensional energy characteristics, a new method for fault diagnosis of rolling bearing is designed. Finally, the simulation and analysis of the proposed algorithm are verified by the experimental data of different working conditions. The experimental results show that this method can effectively extract the multidimensional fault characteristics under variable working conditions and has a high fault recognition rate.

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CvT Fault Diagnosis Method of Manifold Sensitive Modal Matrix Under Variable Speed

10.21203/rs.3.rs-940146/v1 ◽

2021 ◽

Author(s):

Hao DeChen ◽

HuaLing Li ◽

JinYing Huang

Keyword(s):

Feature Extraction ◽

Fault Diagnosis ◽

Working Conditions ◽

Network Structure ◽

Rotating Machinery ◽

Variable Speed ◽

Data Set ◽

Public Data ◽

Diagnosis Method ◽

Diagnosis Model

Abstract Rotating machinery (RM) is one of the most common mechanical equipment in engineering applications and has a broad and vital role. Rotating machinery includes gearboxes, bearing motors, generators, etc. In industrial production, the important position of rotating machinery and its variable speed and complex working conditions lead to unstable vibration characteristics, which have become a research hotspot in mechanical fault diagnosis. Aiming at the multi-classification problem of rotating machinery with variable speed and complex working conditions, this paper proposes a fault diagnosis method based on the construction of improved sensitive mode matrix (ISMM), isometric mapping (ISOMAP) and Convolution-Vision Transformer network (CvT) structure. After overlapping and sampling the variable speed signals, a high-dimensional ISMM is constructed, and the ISMM is mapped into the manifold space through ISOMAP manifold learning. This method can extract the fault transient characteristics of the variable speed signal, and the experiment proves that it can solve the problem that the conventional method cannot effectively extract the characteristics of the variable speed data. CvT combines the advantages of self-attention mechanism and convolution in CNN, so the CvT network structure is used for feature extraction and fault recognition and classification. The CvT network structure takes into account both global feature extraction and local feature extraction, which greatly reduces the number of training iterations and the size of the network model. Two data sets (the HFXZ-I planetary gearbox variable speed data set in the laboratory and the bearing variable speed public data set of the University of Ottawa in Canada) are used to experimentally verify the proposed fault diagnosis model. Experimental results show that the proposed fault diagnosis model has good recognition accuracy and robustness.

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