Predicting “springback” using 3D surface representation techniques: A case study in sheet metal forming

2015 ◽  
Vol 42 (1) ◽  
pp. 79-93 ◽  
Author(s):  
S. El Salhi ◽  
F. Coenen ◽  
C. Dixon ◽  
M.S. Khan
2011 ◽  
Vol 474-476 ◽  
pp. 1730-1735
Author(s):  
Jun Liu ◽  
Si Yuan Cheng ◽  
Su Yang Li ◽  
Xiang Wei Zhang

With the development of computer technology, Computer Aided Engineering (CAE) and Computer Aided Inspection (CAI) are more widely used in stamping products for design and manufacture, but there is a lack of link between each other. On the one hand, results of CAE analysis are not effectively used and evaluated; the other hand, single CAI is not able to analyze reasons for wrinkle, crack, or springback in stamping products. To compensate these shortcomings, a CAE/CAI integrated method is established to ensure information sharing between of them, which is helpful for guiding the design of sheet metal forming. By this method, the feasibility of sheet metal forming is analyzed and forecasted, and the results of deformation are effectively assessed by 3D comparison, 2D comparison and GD&T inspection. And ultimately the superiority of CAE/CAI Integrated method is proved by case study.


Author(s):  
Е. А. Фролов ◽  
В. В. Агарков ◽  
С. И. Кравченко ◽  
С. Г. Ясько

To determine the accuracy of the readjustable punches for separating operations (perforation + punching out) of sheet-metal forming, the accuracy parameters were analyzed using the random balance method using the method of experiment planning. Analytical dependencies are obtained to determine the values of deviation of the outer and inner contour dimensions of perforated and punched out sheet parts. From the dependencies obtained, it is possible to estimate and predict the value of deviation in the dimensions of the resulting part at any time during the operation of the punch. Practical recommendations on the calculation of the actuating dimensions of the working elements (stamping punch, matrix) of readjustable punches are offered.


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