Mechanical properties and densification mechanism of powder-in-tube BaxK1-xFe2As2 superconductors

BaxK1-xFe2As2 (BaK-122) iron-based superconductors (IBSs) have been considered to be promising for high-field applications. The transport J c performance of BaK-122 wires and tapes is continuously enhanced by introducing advanced fabricating methods. The mass density of BaK-122 superconducting core in wires and tapes is important to the transport J c performance and related to the mechanical behavior during preparation. In this work, the mechanical property parameters including Poisson's ratio-density, yield strength-density, and elastic modulus-density of BaK-122 IBS powder were examined via uniaxial compression experiments. The density-dependent mechanical constitutive of BaK-122 was obtained for the first time. The relationship function between density and Vickers hardness of BaK-122 was established as HV0.05=0.0249ρ5.332 based on the numerical simulation of hardness testing, and a method for characterizing the BaK-122 core density was developed. It had been found the sheath materials and preparation method have great influences on the stress state of the BaK-122 core, and then affect the density. The densification mechanism and corresponding improvement method were revealed to provide guidance for preparing high-density BaK-122 wires and tapes. Finally, the generalized relationship between density and the superconducting transport J c was established according to lots of experimental data from multiple BaK-122 samples, which has confirmed the positive correlation of ρcore and J c. We comparatively discussed the various cold-work and heat-treatment processes used in our team for preparing the BaK-122 wires and tapes, and the critical factors affecting the transport performance were summarized.

An Investigation Into the Effect of Pre-bending on the Tube Hydro-forging Technology

Tube hydro-forging (THFG) combining with the pre-bending is an advanced method to manufacture the complex cross-sectional tubular component with curved axis. However, the effect of pre-bending on the subsequent THFG, especially on the critical internal pressure required to inhibit wrinkling, has not been clarified yet. Therefore, this paper makes a detailed study on it. At first, based on the energy method, the change rule between the critical internal pressure and the hoop strain was established when pre-bending was considered. Subsequently, the mechanics condition difference between single and double curvature differential segment during THFG was analyzed. Via the plastic theory, the distribution of hoop strain could be obtained. Mainly due to the uneven distribution of thickness and cold work-hardening caused by pre-bending, the maximum hoop strain at the outer straight-wall was greater than that at the inner straight-wall during THFG. Substituting the maximum hoop strain at the outer/inner straight-wall into the change rule, then their mathematical model of the critical internal pressure to restrain the wrinkling could be solved respectively. Finally, the critical internal pressure considering pre-bending was determined by that of outer straight-wall, and its value was always greater than the critical internal pressure without considering pre-bending under the same punch stroke. With the increase of bending radius, the critical internal pressure difference between considering and not considering pre-bending also increases. When the bending radius was 250 mm, the critical internal pressure difference was 33%, while it increased to 74% as the bending radius reduced to 100 mm, all of which were verified by experiment. The effect of friction coefficient on the critical internal pressure was also studied. In conclusion, this work provided a new and more accurate prediction model of critical internal pressure to guide practical production for when existing the pre-bending.

DEUTSCHE EDELSTAHLWERKE CRYODUR 2243

Deutsche Edelstahlwerke Cryodur 2243 is a high-carbon, chromium-silicon-vanadium alloy cold-work tool steel that is suitable for applications requiring a combination of high strength, high toughness, and good wear resistance. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on casting and heat treating. Filing Code: TS-821. Producer or source: Deutsche Edelstahlwerke Specialty Steel GmbH & Co.

A thermo-viscoplasticity model for metals over wide temperature ranges- application to case hardening steel

In this contribution, a model for the thermomechanically coupled behaviour of case hardening steel is introduced with application to 16MnCr5 (1.7131). The model is based on a decomposition of the free energy into a thermo-elastic and a plastic part. Associated viscoplasticity, in terms of a temperature-depenent Perzyna-type power law, in combination with an isotropic von Mises yield function takes respect for strain-rate dependency of the yield stress. The model covers additional temperature-related effects, like temperature-dependent elastic moduli, coefficient of thermal expansion, heat capacity, heat conductivity, yield stress and cold work hardening. The formulation fulfils the second law of thermodynamics in the form of the Clausius–Duhem inequality by exploiting the Coleman–Noll procedure. The introduced model parameters are fitted against experimental data. An implementation into a fully coupled finite element model is provided and representative numerical examples are presented showing aspects of the localisation and regularisation behaviour of the proposed model.

The Effect of Cold Swaging of Tungsten Heavy Alloy with the Composition W91-6Ni-3Co on the Mechanical Properties

The paper presents the results of studies on the effects of heat treatment and cold-work parameters on the mechanical properties and microstructure of the tungsten heavy alloy (WHA) with the composition W91-6Ni-3Co. Tungsten heavy alloy (WHA) is used in conditions where strength, high density, and weight are required. The material for testing as rod-shaped samples was produced by the method of powder metallurgy and sintering with the participation of the liquid phase and then subjected to heat treatment and cold swaging. The study compares the effect of degree deformation on the strength, hardness, microhardness, and microstructure of WHA rods. The conducted tests showed that heat treatment and cold-work allowed to gradually increase the strength parameters, i.e., tensile strength , yield strength , elongation ε, hardness, and microhardness. These processes made it possible to increase the tensile strength by over 800 MPa (from the initial 600 MPa after sintering to the final value of over 1470 MPa after heat treatment with cold swaging deformation with reduction of 30%) and the hardness from 32 to 46 HRC.