Effect of Metal Additive Manufacturing Residual Stress on Post-Process Machining-Induced Stress and Distortion

2021 ◽  
pp. 106534
Author(s):  
Sumair Sunny ◽  
Ritin Mathews ◽  
Glenn Gleason ◽  
Arif Malik ◽  
Jeremiah Halley
Keyword(s):  
Residual Stress ◽  
Additive Manufacturing ◽  
Metal Additive Manufacturing ◽  
Post Process ◽  
Induced Stress ◽  
Metal Additive

scholarly journals Study on Residual Stress Relief Technology Using Phase Transformation in Metal Additive Manufacturing

2020 ◽  
Vol 86 (2) ◽  
pp. 177-184
Author(s):  
Ichiro ARAIE ◽  
Hiroshi AMIOKA ◽  
Katsuya MATSUMURA ◽  
Atsushi HIROTA ◽  
Keiichi TANIGUCHI ◽  
...  
Keyword(s):  
Residual Stress ◽  
Phase Transformation ◽  
Additive Manufacturing ◽  
Stress Relief ◽  
Metal Additive Manufacturing ◽  
Metal Additive

scholarly journals Residual Stress Reduction Technology in Heterogeneous Metal Additive Manufacturing

Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5516
Author(s):  
Myoung-Pyo Hong ◽  
Young-Suk Kim
Keyword(s):  
Residual Stress ◽  
Additive Manufacturing ◽  
Real Time ◽  
Stress Reduction ◽  
Room Temperature ◽  
High Hardness ◽  
Large Area ◽  
Metal Additive Manufacturing ◽  
Thermal Deviation ◽  
Metal Additive

Metal additive manufacturing (AM) is a low-cost, high-efficiency functional mold manufacturing technology. However, when the functional section of the mold or part is not a partial area, and large-area additive processing of high-hardness metal is required, cracks occur frequently in AM and substrate materials owing to thermal stress and the accumulation of residual stresses. Hence, research on residual stress reduction technologies is required. In this study, we investigated the effect of reducing residual stress due to thermal deviation reduction using a real-time heating device as well as changes in laser power in the AM process for both high-hardness cold and hot work mold steel. The residual stress was measured using an X-ray stress diffraction device before and after AM. Compared to the AM processing conditions at room temperature (25 °C), residual stress decreased by 57% when the thermal deviation was reduced. The microstructures and mechanical properties of AM specimens manufactured under room-temperature and real-time preheating and heating conditions were analyzed using an optical microscope. Qualitative evaluation of the effect of reducing residual stress, which was quantitatively verified in a small specimen, confirmed that the residual stress decreased for a large-area curved specimen in which concentrated stress was generated during AM processing.

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