Numerical Study of the Cold-Start Process of PEM Fuel Cells with Different Current Density Operating Modes

Two types of miniaturized PEM fuel cells are designed and characterized in comparison with a compact commercial fuel cell device in this paper. One has Nafion® membrane electrolyte sandwiched by two brass bipolar plates with micromachined meander-like gas channels. The cross-sectional area of the gas flow channel is approximately 250 by 250 (μm). The other uses the same Nafion® membrane and anode structure, but in stead of the brass plate, a thin stainless steel plate with perforated round holes is used at cathode side. The new cathode structure is expected to allow oxygen (air) being supplied by free-convection mass transfer. The characteristic curves of the fuel cell devices are measured. The activation loss and ohmic loss of the fuel cells have been estimated using empirical equations. Critical issues such as flow arrangement, water removing and air feeding modes concerning the fuel cell performance are investigated in this research. The experimental results demonstrate that the miniaturized fuel cell with free air convection mode is a simple and reliable way for fuel cell operation that could be employed in potential applications although the maximum achievable current density is less favorable due to limited mass transfer of oxygen (air). The relation between the fuel cell dimensions and the maximum achievable current density is also discussed with respect to free-convection mode of air feeding.

Download Full-text

Separate Measurement of Current Density Under the Channel and the Shoulder in PEM Fuel Cells

Volume 8: Heat Transfer, Fluid Flows, and Thermal Systems, Parts A and B ◽

10.1115/imece2007-41892 ◽

2007 ◽

Author(s):

Lin Wang ◽

Hongtan Liu

Keyword(s):

Fuel Cells ◽

Diffusion Layer ◽

Current Density ◽

Electrical Resistance ◽

High Current Density ◽

Gas Diffusion Layer ◽

Pem Fuel Cells ◽

Gas Diffusion ◽

Proton Exchange ◽

Experimental Results

In a proton exchange membrane (PEM) fuel cell current density under the shoulder can be very different from that under the gas channel and the knowledge of where the current density is higher is critical in flow field designs in order to optimize cell performance. Yet, up to date this issue has not been resolved. In this study, a novel yet simple approach was adopted to directly measure the current densities under the channel and the shoulder in PEM fuel cells separately. In this approach, the cathode catalyst layer was so designed that either the area under the shoulder or the area under the channel was loaded with catalyst. Such a design guaranteed the currents generated under the shoulder and the channel could be measured separately. Experimental results showed that the current density produced under the channel was lower than that under the shoulder except in the high current density region. To determine whether the lateral electrical resistance of the gas diffusion layer (GDL) was the causes for lower current density under the channel, an additional set of experiments were conducted. In this set of experiments, a silver mesh was added on the top of the gas diffusion layer (GDL) and the experimental results showed that GDL lateral electrical resistance was not the cause and it had a negligible effect on lateral current density distribution.

Download Full-text