Influence of bevel angle on the welding-induced residual stress and distortion based on a thermometallurgical-mechanical model in a Q345-316L dissimilar butt welded joint

Author(s):  
Bingchun Jiang ◽  
Zhenzhen Li ◽  
Quan Chen
2007 ◽  
Vol 345-346 ◽  
pp. 1469-1472
Author(s):  
Gab Chul Jang ◽  
Kyong Ho Chang ◽  
Chin Hyung Lee

During manufacturing the welded joint of steel structures, residual stress is produced and weld metal is used inevitably. And residual stress and weld metal influence on the static and dynamic mechanical behavior of steel structures. Therefore, to predict the mechanical behavior of steel pile with a welded joint during static and dynamic deformation, the research on the influence of the welded joints on the static and dynamic behavior of steel pile is clarified. In this paper, the residual stress distribution in a welded joint of steel piles was investigated by using three-dimensional welding analysis. The static and dynamic mechanical behavior of steel piles with a welded joint is investigated by three-dimensional elastic-plastic finite element analysis using a proposed dynamic hysteresis model. Numerical analyses of the steel pile with a welded joint were compared to that without a welded joint with respect to load carrying capacity and residual stress distribution. The influence of the welded joint on the mechanical behavior of steel piles during static and dynamic deformation was clarified by comparing analytical results


2016 ◽  
Vol 849 ◽  
pp. 281-286 ◽  
Author(s):  
Teng Ma ◽  
Xiao Yun Song ◽  
Wen Jun Ye ◽  
Song Xiao Hui ◽  
Rui Liu

The effects of stress-relief annealing on the distribution of residual stress and on the microstructure of TA15 (Ti-6.5Al-2Zr-1Mo-1V) alloy joints by electron beam welding (EBW) were investigated. The results indicated that the microstructure of welded joint presented a transitional change, i.e. basket-weave structure appeared in the fusion zone while equiaxed α structure in base metal. No significant change occurred in microstructure after annealing at 650°C for 2 h. The residual stress in fusion zone was mainly tensile stress and the maximum longitudinal stress value was 473MPa. After annealing, the residual stress near the welded joint exhibited a uniform distribution and the maximum stress droped to 150 MPa. The yield stress and tensile stress of the TA15 welding zone were 1016 MPa and 1100 MPa respectively.


2008 ◽  
Vol 2 (4) ◽  
pp. 428-436 ◽  
Author(s):  
Shugeru AOKI ◽  
Tadashi NISHIMURA ◽  
Tetsumaro HIROI ◽  
Seiji HIRAI
Keyword(s):  

2020 ◽  
pp. 1-16
Author(s):  
Yan Dong ◽  
Yordan Garbatov ◽  
Carlos Guedes Soares

Fatigue strength assessment of a butt-welded joint in ship structures based on a time-domain strain approach is performed in this study. The service life load histories applied to the butt-welded joint located on the deck of a bulk carrier are generated, accounting for the still-water and wave-induced loads. The rainflow counting method is applied to analyze the load histories, and the long-term distributions of the load range are compared with those based on the conventional spectral fatigue analysis. An approach of converting the load history to a series of closed notch stress-strain hysteresis loops and several open notch stress-strain hysteresis curves is proposed and demonstrated under variable amplitude loading. The approach is based on analytical notch stress-strain estimations and consists of several steps to consider the material memory effect, overcoming some limitations of the existing methods. To determine the fatigue damage for the variable amplitude loading, a design fatigue curve is derived considering the uncertainty in the fatigue lives and load sequence effects. The intrinsic fatigue limit concept is used to filter the small amplitude cycles that do not have a damaging effect. The fatigue strength of the butt-welded joint is analyzed, taking the weld-induced residual stress and misalignment effects into account explicitly. The notch mean stresses or strain amplitudes of the cycles are significantly enhanced because of the presence of a high level of weld-induced tensile residual stress or misalignment, resulting in highly severe fatigue damage. 1. Introduction Complex ship structures containing geometrical and material discontinuities are prone to fatigue because of cyclic loads. Therefore, fatigue strength assessment has been an important criterion in the ship structural design (Guedes Soares & Moan 1991). Various fatigue design concepts for the assessment of welded joints, where fatigue failures mostly originate, are applied (Xu 1997; Radaj et al. 2006), and they can be classified into two types. The first one is based on S-N curves in combination with the Palmgren-Miner rule, and the second one is based on the crack propagation models and failure criteria.


2019 ◽  
Vol 795 ◽  
pp. 451-457
Author(s):  
Bao Yin Zhu ◽  
Xian Xi Xia ◽  
He Zheng ◽  
Guo Dong Zhang

An typical mode of a structural integrity failure in dissimilar steel welded joints. This paper aims at studying crack tip stress of a steam generator dissimilar welded joint under residual stress field with the method of interaction integral and XFEM. Firstly, the corresponding weak form is obtained where the initial stress field is involved, which is the key step for the XFEM. Then, the interaction integral is applying to calculate the stress intensity factor. In addition, two simple benchmark problems are simulated in order to verify the precision of this numerical method. Finally, this numerical method is applying to calculate the crack tip SIF of the addressed problem. This study finds that the stress intensity factor increases firstly then decreases with the deepening of the crack. The main preponderance of this method concerns avoiding mesh update by take advantage of XFEM when simulating crack propagation, which could avoid double counting. In addition, our obtained results will contribute to the safe assessment of the nuclear power plant steam generator.


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