scholarly journals Optimal Design of Remanufacturing Process for Injection Molding Machine Parts

2021 ◽  
Vol 2025 (1) ◽  
pp. 012092
Author(s):  
Chong Chen ◽  
Hongfei Zhan ◽  
Rui Wang ◽  
Junhe Yu
2021 ◽  
Vol 104 (3_suppl) ◽  
pp. 003685042110414
Author(s):  
Long-Chang Hsieh ◽  
Tzu-Hsia Chen ◽  
Po-Cheng Lai ◽  
Sheng-wen Zheng

Introduction The mode clamping mechanism is the most important part of forming section for the plastic injection molding machine. If this mechanism has double-toggle effects at the close position, it will get a larger clamping force and have higher safety. This study focuses on the optimal design of the Watt-chain mechanism with double-toggle effects at the close position. Methods The Watt-chain double-toggle mechanism is chosen to be the mold clamping mechanism by referring to the existing patents. Then, the kinematic characteristics of the Watt-chain double-toggle mechanism are analyzed by the vector loop method. Finally, based on the kinematic requirements and the proposed optimal design process according to the objective function, the optimal design on Watt-chain double-toggle mechanism is accomplished in this study. Results This study proposes an optimal design process on Watt-chain double-toggle mold clamping mechanism. By following the optimal design process, the optimal Watt-chain double-toggle mold clamping mechanism has a maximum acceleration 3418 mm/s2 ( amax = 3418 mm/s2) and a force ratio is 2.24 ( Fin/ Fout = 2.24). Discussion According to the studies on the optimal designs of mechanisms, the optimal Watt-chain double-toggle mechanism, which is better than the multiple-joint double-toggle mold clamping mechanism in the existing patent by reducing 19.5% of acceleration and 30% of a driving force, is proposed. The results of this study could be the design reference in engineering when designing mold clamping mechanisms for plastic injection molding machines.


2019 ◽  
Vol 12 (4) ◽  
pp. 378-382
Author(s):  
Shan Syedhidayat ◽  
Quan Wang ◽  
Al-Hadad M.A.A. Mohsen ◽  
Jinrong Wang

Background: One of the most common manufacturing equipment for polymer product is injection molding machine. In order to ensure the precise, stable and continuous operation of the injection molding machine, the maintenance of the lubrication system must be done well. The stability, reliability, rationality and low noise performance of the lubrication system of injection molding machine directly affect the quality of injection products, dimensional accuracy, molding cycle, working environment and maintenance. Objective: The purpose of this study is to introduce the methods of choice, maintenance of lubricating oil for injection molding machine from many literatures and patents in the recent years, such as lubricating oil device, lubricating composite and structure. Methods: An example of the 260M5 automatic injection molding machine is introduced for the inspection and maintenance of the lubrication system including lubricating oil and lubricating grease. Results: To ensure the lubrication of the injection molding machine, it needs to strictly observe the lubrication time and modulus of the injection molding machine. It needs to strictly control the temperature rise of the lubricating oil and select the correct lubricating oil and grease to ensure the lubrication quality. Conclusion: In the operation of the injection molding machine, it is necessary to check that the lubricating oil is sufficient and the lubricating points are working properly. It ensures sufficient lubrication of the injection molding machine and strictly observes the lubrication time and modulus of the injection molding machine. The stored lubricating oil should be sealed well to prevent air pollution.


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