Implementation of virtual models from sheet metal forming simulation into physical 3D colour models using 3D printing

2020 ◽

Vol 3 ◽

pp. 20-30

Author(s):

M.A. SEREZHKIN ◽

D.O. KLIMYUK ◽

A.I. PLOKHIKH

Keyword(s):

3D Printing ◽

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Rapid Tooling ◽

Printing Technology ◽

3D Printing Technology ◽

3D Printed ◽

Printed Materials ◽

Printing Parameters

The article presents the study of the application of 3D printing technology for rapid tooling in sheet metal forming for custom or small–lot manufacturing. The main issue of the usage of 3D printing technology for die tooling was discovered. It is proposed to use the method of mathematical modelling to investigate how the printing parameters affect the compressive strength of FDM 3D–printed parts. Using expert research methods, the printing parameters most strongly affecting the strength of products were identified for further experiments. A method for testing the strength of 3D–printed materials has been developed and tested.

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A Sheet Metal Forming Simulation of a Fuel Filler Door Considering the Behavior of Air in a Die Cavity

steel research international ◽

10.1002/srin.201500113 ◽

2015 ◽

Vol 86 (8) ◽

pp. 939-948

Author(s):

Kwang Yong Choi ◽

Heon Young Kim

Keyword(s):

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Forming Simulation

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Finite anisotropic plastic flow with ductile damage for sheet metal forming simulation

Computational Fluid and Solid Mechanics 2003 ◽

10.1016/b978-008044046-0.50150-0 ◽

2003 ◽

pp. 611-614

Author(s):

K. Saanouni ◽

N. Belamri ◽

M. Khelifa ◽

H. Badreddine ◽

A. Cherouat

Keyword(s):

Sheet Metal ◽

Plastic Flow ◽

Sheet Metal Forming ◽

Metal Forming ◽

Ductile Damage ◽

Forming Simulation ◽

Anisotropic Plastic

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Application of 3D Printing for Specific Tools

Materials Science Forum ◽

10.4028/www.scientific.net/msf.862.316 ◽

2016 ◽

Vol 862 ◽

pp. 316-323 ◽

Cited By ~ 1

Author(s):

Petr Zelený ◽

Tomáš Váňa ◽

Jaroslav Stryal

Keyword(s):

3D Printing ◽

Production Process ◽

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Appropriate Technology

This article describes possibilities of utilizing 3D printing technologies for production of specific tools for sheet metal forming which would help to simplify and accelerate manufacturing of prototypes for the electronic industry.The article contains a number of technologies and their combinations. In conclusion, the most appropriate technology is determined along with implementation of the procedure into a production process.

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330 Sheet metal forming simulation using local interpolation for tool surfaces

The Proceedings of the Materials and processing conference ◽

10.1299/jsmemp.2007.15.231 ◽

2007 ◽

Vol 2007.15 (0) ◽

pp. 231-232

Author(s):

Takayuki HAMA ◽

Cristian TEODOSIU ◽

Akitake MAKINOUCHI ◽

Hirohiko TAKUDA

Keyword(s):

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Forming Simulation ◽

Local Interpolation

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A Novel Approach for Transversely Anisotropic 2D Sheet Metal Forming Simulation

Advanced Materials Research ◽

10.4028/www.scientific.net/amr.347-353.3939 ◽

2011 ◽

Vol 347-353 ◽

pp. 3939-3945

Author(s):

Jin Yan Wang ◽

Ji Xian Sun

Keyword(s):

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Yield Function ◽

Plane Stress Condition ◽

Hill Model ◽

Shell Elements ◽

Forming Simulation ◽

Novel Approach ◽

Transversely Anisotropic

In most FEM codes, the isotropic-elastic & transversely anisotropic-elastoplastic model using Hill's yield function has been widely adopted in 3D shell elements (modified to meet the plane stress condition) and 3D solid elements. However, when the 4-node quadrilateral plane strain or axisymmetric element is used for 2D sheet metal forming simulation, the above transversely anisotropic Hill model is not available in some FEM code like Ls-Dyna. A novel approach for explicit analysis of transversely anisotropic 2D sheet metal forming using 6-component Barlat yield function is elaborated in detail in this paper, the related formula between the material anisotropic coefficients in Barlat yield function and the Lankford parameters are derived directly. Numerical 2D results obtained from the novel approach fit well with the 3D solution .

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