Effect of workpiece viscosity on strain unevenness during equal channel angular extrusion: CFD 2D solution of Navier–Stokes equations for the physical variables ‘flow velocities—punching pressure’

2016 ◽  
Vol 3 (11) ◽  
pp. 115301 ◽  
Author(s):  
Alexander V Perig ◽  
Nikolai N Golodenko
2018 ◽  
Vol 24 (4) ◽  
pp. 306 ◽  
Author(s):  
Alexander V. Perig ◽  
Nikolai N. Golodenko

<p>It is a common practice in pressure forming to make an Equal Channel Angular Extrusion (ECAE) of a workpiece through a die with channel intersection angle 2θ = 90° using a standard punch of brick or cylindrical shape with 2θ<sub>0</sub> = 90°. However Nejadseyfi et al (2015) have applied a beveled 2θ<sub>0</sub>-punch to the process of ECAE through a standard angular die of Segal geometry with 2θ = 90° and 2θ<sub>0</sub> ≠ 2θ. The scope of the article is focused on an alternative numerical study of Nejadseyfi-ECAE-Scheme using techniques of Computational Fluid Dynamics (CFD). A finite-difference method was applied to the numerical solution of the boundary value problem for the Navier-Stokes equations in the form of a vorticity transfer equation. The complex of 2D plots for CFD-derived fields of flow lines and flow velocities and 3D plots for spatial distributions of flow velocities and tangential stresses were firstly derived for Nejadseyfi-ECAE-Scheme during viscous flow of polymer workpiece models through angular die with 2θ = 90° for the different punch inclination angles 30° ≤ 2θ<sub>0</sub> ≤ 150°. It was found that Nejadseyfi-ECAE-Scheme provides enhancement of the rotary modes of intensive deformations during ECAE. Results provide visualization of velocity gradients and macroscopic rotation and the illustration of Nejadseyfi et al’s ideas from an alternative CFD-based viewpoint.</p>


2020 ◽  
Vol 14 (4) ◽  
pp. 7369-7378
Author(s):  
Ky-Quang Pham ◽  
Xuan-Truong Le ◽  
Cong-Truong Dinh

Splitter blades located between stator blades in a single-stage axial compressor were proposed and investigated in this work to find their effects on aerodynamic performance and operating stability. Aerodynamic performance of the compressor was evaluated using three-dimensional Reynolds-averaged Navier-Stokes equations using the k-e turbulence model with a scalable wall function. The numerical results for the typical performance parameters without stator splitter blades were validated in comparison with experimental data. The numerical results of a parametric study using four geometric parameters (chord length, coverage angle, height and position) of the stator splitter blades showed that the operational stability of the single-stage axial compressor enhances remarkably using the stator splitter blades. The splitters were effective in suppressing flow separation in the stator domain of the compressor at near-stall condition which affects considerably the aerodynamic performance of the compressor.


AIAA Journal ◽  
2001 ◽  
Vol 39 ◽  
pp. 56-63
Author(s):  
W. Kyle Anderson ◽  
James C. Newman ◽  
David L. Whitfield ◽  
Eric J. Nielsen

AIAA Journal ◽  
2000 ◽  
Vol 38 ◽  
pp. 1603-1614
Author(s):  
Martin Scholtysik ◽  
Bernhard Mueller ◽  
Torstein K. Fannelop

AIAA Journal ◽  
1998 ◽  
Vol 36 ◽  
pp. 1603-1609 ◽  
Author(s):  
Michael J. Wright ◽  
Graham V. Candler ◽  
Deepak Bose

AIAA Journal ◽  
1997 ◽  
Vol 35 ◽  
pp. 1464-1471
Author(s):  
A. Filippone ◽  
J. N. Sorensen

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