The improvement of bolted joints model via finite element model updating method

Efficient schemes to represent mathematical model of thin-sheet metal structures jointed by bolted joints for accurately predict the structure dynamic behaviour has been a significant unresolved issue in structural dynamics community. The biggest challenge is to efficiently incorporate the joints local deformation effects on the developed mathematical model via finite element (FE) method. Generally, the joints local deformation typically exerts on the joints mating area. To solve this issue, this paper proposes efficient schemes to represent mathematical model of thin-sheet metal structures jointed by bolted joints with application to accurately calculate the structure dynamic behaviour using FE model updating method. The initial FE model of the assembled structure was developed by employed Fastener Connector (CFAST) in MSC NASTRAN software to represent the bolted joints while, the inclusion of the local deformation effects at the bolted joints mating area was represented by contact elements. Then, the responses obtained from the FE model was evaluated by weight up with experimental data. FE model updating (FEMU) method then was utilised for minimising prediction discrepancies originated from the initial FE model based on the experimental data. The proposed scheme shows the accuracy of the initial prediction was improved from 25.03 % to 14.65 % while the accuracy of the predicted mode shapes via modal assurance criterion (MAC) analysis were above 0.8. Therefore, the findings offer useful schemes for improving the quality of predicted dynamic behaviour, particularly in the thin-sheet metal jointed structure and the developed model can be used with confident for any subsequence dynamic analyses.

Influence of laser power in nanosecond laser texturing for a hydrophobic state on SS316L

The use of lasers in surface engineering has recently made significant progress. The hydrophobic surface is commonly studied because of the application in various fields, including vehicles, aerospace, biomedicine, etc. Since these laser methods require many combination parameters, such as laser power (P), frequency (ƒ), scan speed (ʋ) and laser beam diameter (D), the effect of the parameters must therefore be investigated to produce the hydrophobic condition. This research tries to relate the laser power with the morphological properties and contact angle of the SS316L surfaces. Samples are subjected to laser texturing with different laser power settings. The surface is then characterised by surface roughness, and the contact angle is measured according to a specific time interval. The laser power output and energy density function on the surface and contact angle were investigated in these contexts experimentally. Surface roughness was defined and validated to show that the laser parameters' effect is effective and controllable. This study shows that the laser output intensity significantly contributes to regulating surface roughness and the substrate's wetting activity. The 18W and 24W laser outputs produce a spiked surface with various peaks that cause the surface to become hydrophobic over time because of the air-trap that happens in the valley.

Investigation of microstructure and mechanical characteristic of underwater friction stir welding for Aluminum 6061 alloy – Silicon carbide (SiC) metal matrix composite

Demand for metal matrix composites (MMCs) is expected to increase in these applications, such as ‎in the aerospace and automotive sectors. Adequate joining techniques, which are important for ‎structural materials, have not yet been developed for Metal Matrix Composite (MMCs), however. ‎This work aimed to demonstrate the feasibility of ‎friction stir welding (FSW) and ‎underwater friction stir welding (UFSW) for joining Al 6061/5, Al 6061/10, and Al ‎‎6061/18 wt. %SiC composites have been produced by utilizing reinforce stir casting technique. Two ‎rotational ‎speeds,1000and 1800 rpm, and traverse speed 10mm \ min were examined. Specimen ‎composite plates 10 mm thick have been successfully welded by FSW. For FSW and UFSW, a tool ‎made of high-speed steel (HSS) with a conical pin shape was used. The result revealed that the ‎ultimate tensile strength of the welded joint by FSW and UFSW at rotation speed 1800 rpm for (Al ‎‎6061/18 wt. ‎‎% SiC composites) was 195 MPa and 230 MPa respectively. The ultimate ‎tensile ‎strength of the welded joint by FSW and UFSW (Al 6061/18 wt.% SiCe composites) was 165 MPa ‎and 180 MPa at rotation speed ‎‎1000 rpm respectively. The microstructural assessment showed that due ‎to larger grain sizes at FSW and UFSW, most of the fractures are located in the thermal ‎mechanically affected zone (TMAZ) adjacent to the weld nugget zone (WNZ). It is observed that in ‎failure, most of the joints show ductile features. As the volume fraction of SiC (18 wt.%) increases, ‎the friction stir welded and underwater friction stir welded efficiency decreases.

The study of redistribution in residual stresses during fatigue crack growth

Numerical and experimental study was conducted on fatigue crack growth (FCG) of metallic components to investigate the redistribution of mechanical residual stresses during FCG. To this end, the compact tension specimens of an aluminium alloy were used. In addition, mechanical residual stresses were introduced near the crack tip by applying compressive and tensile loads, followed by visually observing the side-surface of the specimens to estimate the crack growth length. In the numerical simulation, cyclic J-integral was used as the crack growth fracture parameter and a good agreement was observed between the numerical and experimental results. The results of the finite element method demonstrated a clear redistribution of mechanical residual stresses during FCG. After a few cycles, the residual stress field around the crack tip reached a lower magnitude value confined in a smaller zone, although this zone was stable during the remaining fatigue process. Finally, present study evaluated the effect of stress ratio, load amplitude, and initial residual stresses level on the redistribution of residual stresses. It was observed that the residual stresses are mainly released during the first steps of fatigue loading.

Transient cooling of two circular cylinders arranged in Tandem an bounded by an adiabatic wall

Parametric study is carried out on the transient cooling process of two circular cylinders in tandem arrangement for a specified period of time. Transient analysis of conjugate (conduction and convection) heat dissipation from two identical cylinders is considered with various parameters. The two cylinders of same size and properties are bounded by an adiabatic flat wall from below and the cooling air is flowing normal to their axis (cross flow). The following parameters are investigated in the present study: Reynolds number, cylinders thermal properties, separation distance between the two cylinders and the cooling time. The laminar flow is considered with Reynolds number values from 50 to 500. The simulations are carried out for cooling the two cylinders made of carbon steels, plastics plexiglass and plywood. The local and average Nusselt number for both steady and transient cooling of the two cylinders are presented. The effects of the parameters are investigated and the results are presented to understand the process. It is found that increasing either the separation distance and/or the Reynolds number will increase the heat dissipation and reduce the cooling time. The results show that carbon steels cylinders need longer time of cooling compare with the plywood cylinders due to the difference in their thermal inertia.

Acoustic methods in real-time welding process monitoring: Application and future potential advancement

The rapid advancement of the welding technology has simultaneously increased the demand for the online monitoring system in order to control the process. Among the methods that could be possibly used to assess the weld condition, an air-borne acoustic method grasps the attention from scholars due to its ability to provide a simple, non-contact, and low-cost measurement system. However, it is still lack of resources involving this subject in an attempt to deeply understand the emitted sound behaviour during welding especially when dealing with a complete deviation of a process parameter, welding types, workpiece material as well as the noise from the surrounding. This paper reviews the application of the acoustic method in monitoring the welding process. Specifically, this review emphasized the source of both structure-borne and air-borne acoustic during the welding process and the significance of applying the acoustic method in more detail. By focusing on the liquid state welding process, the scope of discussion converged on the arc and laser welding process. In the last part of this review, the potential future advancement of this method is pointed out before the overall conclusion is made.

Characteristics of six layered Al/Si3N4 functionally graded materials prepared through two-step pressureless sintering process

The rapid advancement of the welding technology has simultaneously increased the demand for the online monitoring system in order to control the process. Among the methods that could be possibly used to assess the weld condition, an air-borne acoustic method grasps the attention from scholars due to its ability to provide a simple, non-contact, and low-cost measurement system. However, it is still lack of resources involving this subject in an attempt to deeply understand the emitted sound behaviour during welding especially when dealing with a complete deviation of a process parameter, welding types, workpiece material as well as the noise from the surrounding. This paper reviews the application of the acoustic method in monitoring the welding process. Specifically, this review emphasized the source of both structure-borne and air-borne acoustic during the welding process and the significance of applying the acoustic method in more detail. By focusing on the liquid state welding process, the scope of discussion converged on the arc and laser welding process. In the last part of this review, the potential future advancement of this method is pointed out before the overall conclusion is made.

Effect of Alkaline treatment on the characteristics of pineapple leaves fibre and PALF/PP biocomposite

Pineapple leaves fibre (PALF) is one of the natural fibre that has high potential to substitute non-renewable synthetic fibre in thermoplastic products. The PALF were alkali treated with different concentrations of NaOH. Untreated and alkali treated PALF were characterized using Thermal Gravimetric Analysis (TGA) and Scanning Electron Microscopy (SEM) to determine the thermal stability and surface morphology of the fibres respectively. Biocomposites were prepared by reinforced alkali treated and untreated PALF with polypropylene (PP) matrix. Tensile properties and water absorption analysis of PALF/PP biocomposites were studied. Biocomposite with 8 wt.% of alkali treated PALF express excellent thermal stability, with maximum degradation temperature at 270 ℃ which is a 7.17% improvement compared to untreated PALF. This biocomposite also had increased tensile strength (116 MPa) with 43% improvement compared to untreated PALF/PP (66 MPa) biocomposite and had lower water absorption at 6% compared to untreated biocomposite which at 21%. Hence, alkali treated PALF is able to improve the characteristic of PALF and increase the compatibility between fibre and polymer by reducing hemicellulose and lignin components.

Modelling of cutting forces and surface roughness evolutions during straight turning of Stellite 6 material based on response surface methodology, artificial neural networks and support vector machine approaches

The present research work proposes an experimental investigation helping to comprehend fundamental impacts of operating conditions during the cutting of cobalt alloys (Stellite 6). Thus, an experimental design was adopted to allow to build predicted mathematical models for the outputs, which are the average peak-to-valley profile roughness (Rz) and the tangential cutting force (Ft). Artificial neural network (ANN), support vector machine (SVM) and response surface methodology (RSM) were exploited to model the pre-cited outputs according to operation parameters. As a result, it has been highlighted that both feed rate and cutting depth, considerably, affect tangential cutting force evolution. Moreover, results show that both the insert feed rate and nose radius, are higher. This means the average peak-to-valley profile roughness is higher. In order to put out the effect of operating parameters on cutting outputs, Analysis of variance (ANOVA) method has been employed. This has allowed the detection of significant cutting conditions affecting average peak-to-valley profile roughness and tangential cutting force. In fact, to highlight the performance of adopted mathematical approaches, a comparison between RSM, ANN, and SVM has been also established in this study.

Referencing technique for phase detection in eddy current evaluation

This paper presents an eddy current testing (ECT) method with a different type of referencing technique for crack detection in carbon steel plate by using two Anisotropic Magnet Resistance (AMR) sensors to detect and evaluate the artificial cracks and to study the output signal's characteristics of each technique. The experiment setup of the magnetic scanning device and the measurement mode is included. Based on these three techniques that have been used, it shown that differential technique with the condition of the required reference signal must be dynamic from one point to one point was the best way to implement in the ECT method. The line scanning results indicate that performing these three techniques can be used to estimate the position of the slits, however, for 2-D mapping, it is shown that the differential technique is a preferable technique where it can remove the noise response, and at the same time, it generates a clear image of the crack. It is predicted that the developed ECT probe using a differential technique can be used as a technique to estimate the characteristic of defects in a metal plate.