Condition monitoring based on modified CUSUM and EWMA control charts

2018 ◽  
Vol 24 (1) ◽  
pp. 119-132 ◽  
Author(s):  
Suzana Paula Gomes Fernando da Silva Lampreia ◽  
José Fernando Gomes Requeijo ◽  
José António Mendonça Dias ◽  
Valter Martins Vairinhos ◽  
Patrícia Isabel Soares Barbosa
Keyword(s):  
Control Charts ◽  
Moving Average ◽  
Failure Detection ◽  
Parameters Estimation ◽  
False Alarms ◽  
Model Parameters ◽  
Content Type ◽  
Catastrophic Failures ◽  
The Right ◽  
Weighted Moving Average

Purpose The application of condition-based maintenance on selected equipment can allow online monitoring using fixed, half-fixed or portable sensors. The collected data not always allow a straightforward interpretation and many false alarms can happen. The paper aims to discuss these issues. Design/methodology/approach Statistical techniques can be used to perform early failure detection. With the application of Cumulative Sum (CUSUM) Modified Charts and the Exponentially Weighted Moving Average (EWMA) Charts, special causes of variation can be detected online and during the equipment functioning. Before applying these methods, it is important to check data for independence. When the independence condition is not verified, data should be modeled with an ARIMA (p, d, q) model. Parameters estimation is obtained using the Shewhart Traditional Charts. Findings With data monitoring and statistical methods, it is possible to detect any system or equipment failure trend, so that we can act at the right time to avoid catastrophic failures. Originality/value In this work, an electro pump condition is monitored. Through this process, an anomaly and four stages of aggravation are forced, and the CUSUM and EWMA modified control charts are applied to test an online equipment monitoring. When the detection occurs, the methodology will have rules to define the degree of intervention.

scholarly journals The performance of control charts with economic-statistical design when parameters are estimated

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mahmoud Alsaid ◽  
Rania M. Kamal ◽  
Mahmoud M. Rashwan
Keyword(s):  
Control Chart ◽  
Economic Performance ◽  
Control Charts ◽  
Moving Average ◽  
Statistical Design ◽  
Exponentially Weighted Moving Average ◽  
Expected Cost ◽  
Content Type ◽  
Estimated Parameters ◽  
Weighted Moving Average

Purpose This paper presents economic and economic–statistical designs of the adaptive exponentially weighted moving average (AEWMA) control chart for monitoring the process mean. It also aims to compare the effect of estimated process parameters on the economic performance of three charts, which are Shewhart, exponentially weighted moving average and AEWMA control charts with economic–statistical design. Design/methodology/approach The optimal parameters of the control charts are obtained by applying the Lorenzen and Vance’s (1986) cost function. Comparisons between the economic–statistical and economic designs of the AEWMA control chart in terms of expected cost and statistical measures are performed. Also, comparisons are made between the economic performance of the three competing charts in terms of the average expected cost and standard deviation of expected cost. Findings This paper concludes that taking into account the economic factors and statistical properties in designing the AEWMA control chart leads to a slight increase in cost but in return the improvement in the statistical performance is substantial. In addition, under the estimated parameters case, the comparisons reveal that from the economic point of view the AEWMA chart is the most efficient chart when detecting shifts of different sizes. Originality/value The importance of the study stems from designing the AEWMA chart from both economic and statistical points of view because it has not been tackled before. In addition, this paper contributes to the literature by studying the effect of the estimated parameters on the performance of control charts with economic–statistical design.

scholarly journals Monitoring of mechanical sugarcane harvesting through control charts

2015 ◽  
Vol 35 (6) ◽  
pp. 1079-1092 ◽  
Author(s):  
Murilo A. Voltarelli ◽  
Rouverson P. da Silva ◽  
Cristiano Zerbato ◽  
Carla S. S. Paixão ◽  
Tiago de O. Tavares
Keyword(s):  
Process Control ◽  
Statistical Process Control ◽  
Control Chart ◽  
Control Charts ◽  
Moving Average ◽  
Grinding Wheel ◽  
Individual Values ◽  
Statistical Process ◽  
Minas Gerais State ◽  
Weighted Moving Average

ABSTRACT Statistical process control in mechanized farming is a new way to assess operation quality. In this sense, we aimed to compare three statistical process control tools applied to losses in sugarcane mechanical harvesting to determine the best control chart template for this quality indicator. Losses were daily monitored in farms located within Triângulo Mineiro region, in Minas Gerais state, Brazil. They were carried over a period of 70 days in the 2014 harvest. At the end of the evaluation period, 194 samples were collected in total for each type of loss. The control charts used were individual values chart, moving average and exponentially weighted moving average. The quality indicators assessed during sugarcane harvest were the following loss types: full grinding wheel, stumps, fixed piece, whole cane, chips, loose piece and total losses. The control chart of individual values is the best option for monitoring losses in sugarcane mechanical harvesting, as it is of easier result interpretation, in comparison to the others.

DEWMA Control Chart for the Coefficient of Variation

2011 ◽  
Vol 201-203 ◽  
pp. 1682-1688 ◽  
Author(s):  
Eui Pyo Hong ◽  
Hae Woon Kang ◽  
Chang Wook Kang
Keyword(s):  
Control Chart ◽  
Coefficient Of Variation ◽  
Control Charts ◽  
Moving Average ◽  
Exponentially Weighted Moving Average ◽  
Average Technique ◽  
Small Shift ◽  
Production Run ◽  
Weighted Moving Average ◽  
Exponentially Weighted

When the production run is short and process parameters change frequently, it is difficult to monitor the process using traditional control charts. In such a case, the coefficient of variation (CV) is very useful for monitoring the process variability. The CV control chart, however, is not sensitive at small shift in the magnitude of CV. The CV-EWMA (exponentially weighted moving average) control chart which was developed recently is effective in detecting a small shifts of CV. In this paper, we propose the CV-DEWMA control chart, combining the DEWMA (double exponentially weighted moving average) technique. We show that CV-DEWMA control chart perform better than CV-EWMA control chart in detecting small shifts when sample size n is larger than 5.

Sign in / Sign up

Export Citation Format

Share Document