scholarly journals Monitoring of mechanical sugarcane harvesting through control charts

2015 ◽  
Vol 35 (6) ◽  
pp. 1079-1092 ◽  
Author(s):  
Murilo A. Voltarelli ◽  
Rouverson P. da Silva ◽  
Cristiano Zerbato ◽  
Carla S. S. Paixão ◽  
Tiago de O. Tavares

ABSTRACT Statistical process control in mechanized farming is a new way to assess operation quality. In this sense, we aimed to compare three statistical process control tools applied to losses in sugarcane mechanical harvesting to determine the best control chart template for this quality indicator. Losses were daily monitored in farms located within Triângulo Mineiro region, in Minas Gerais state, Brazil. They were carried over a period of 70 days in the 2014 harvest. At the end of the evaluation period, 194 samples were collected in total for each type of loss. The control charts used were individual values chart, moving average and exponentially weighted moving average. The quality indicators assessed during sugarcane harvest were the following loss types: full grinding wheel, stumps, fixed piece, whole cane, chips, loose piece and total losses. The control chart of individual values is the best option for monitoring losses in sugarcane mechanical harvesting, as it is of easier result interpretation, in comparison to the others.

Author(s):  
Ioannis S. Triantafyllou ◽  
Mangey Ram

In the present paper we provide an up-to-date overview of nonparametric Exponentially Weighted Moving Average (EWMA) control charts. Due to their nonparametric nature, such memory-type schemes are proved to be very useful for monitoring industrial processes, where the output cannot match to a particular probability distribution. Several fundamental contributions on the topic are mentioned, while recent advances are also presented in some detail. In addition, some practical applications of the nonparametric EWMA-type control charts are highlighted, in order to emphasize their crucial role in the contemporary online statistical process control.


Author(s):  
Sadia Tariq ◽  
Muhammad Noor-ul-Amin ◽  
Muhammad Hanif ◽  
Chi-Hyuck Jun 

Statistical process control is an important tool for maintaining the quality of a production process. Several control charts are available to monitor changes in process parameters. In this study, a control chart for the process mean is proposed. For this purpose, an auxiliary variable is used in the form of a regression estimator under the configuration of the hybrid exponentially weighted moving average (HEWMA) control chart. The proposed chart is evaluated by conducting a simulation study. The results showed that the proposed chart is sensitive with respect to the HEWMA chart. A real-life application is also presented to demonstrate the performance of the proposed control chart.


Animals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 3224
Author(s):  
Shangru Li ◽  
Xiaoli Wei ◽  
Jiamei Song ◽  
Chengrui Zhang ◽  
Yonggen Zhang ◽  
...  

The management of body condition score (BCS) during the dry period is associated with the postpartum health outcomes of dairy cows. However, the difference between the actual BCS and the fixed ideal value is not able to accurately predict the occurrence of postpartum diseases. This study aimed to use statistical process control (SPC) technology to monitor the BCS of dry cows, to evaluate the effect of control charts on nutritional strategies, and to explore the utility of SPC in predicting the incidence of postpartum subclinical ketosis (SCK). The BCS and SCK data of 286 cows from the dry off period to 60 days postpartum were collected to set up the early warning function. Three control charts, including a control chart for the average BCS of the herds, for the BCS of each dry cow, and for individual BCS, were established. The early warning signs for postpartum SCK development were: (1) an individual BCS more than 3.5 that remained unchanged for six weeks; (2) a capability index (CPK), an SPC tool, greater than −0.52. Using these parameters, the early warning signs of SCK development were verified in 429 dry cows. The results showed that the accuracy of early warning signal was 0.64 and the precision was 0.26. The control chart showed that the average BCS of dry cows was consistently higher than the expected upper limit of BCS during the experimental period, and that the addition of new cows to the herds increased the average BCS. In summary, the application of SPC technology to monitor the BCS of dry cows was not a good tool for the prediction of postpartum SCK occurrence but was an appropriate tool for guiding positive nutrition strategies.


2021 ◽  
Vol 36 ◽  
pp. 01001
Author(s):  
Yee Kam Seoh ◽  
Voon Hee Wong ◽  
Mahboobeh Zangeneh Sirdari

The most concerning issues in the healthcare system will always be quality control and quality improvement as they are significant to the health condition of the patient. A quality statistical tool such as statistical process control (SPC) charts will be efficient and highly effective in reducing the sources of variation within the healthcare process and in monitoring or controlling improvement of the process. The control chart is a statistical process control methodology designed to evaluate the process improvement or change in the manufacturing industry and is being implemented gradually in the healthcare sector. This will enable healthcare organizations to prevent unnecessary investment or spending in any changes that sound good but do not have any positive impact on real progress or improvement. When there is greater participation of humans in healthcare, the risks of error are also greater. Control charts help determine the source of error by differentiating the common and special cause of variation, each requiring a different response from healthcare management. This paper intends to deliver an overview of SPC theory and to explore the application of SPC charts by presenting a few examples of the implementation of control charts to common issues in the healthcare sector. After a brief overview of SPC in healthcare, the selection and construction of the two widely used control charts (Individuals and Moving Range chart, U chart) were adopted and illustrated by using the example from healthcare.


2021 ◽  
Vol 10 (1) ◽  
pp. 114-124
Author(s):  
Aulia Resti ◽  
Tatik Widiharih ◽  
Rukun Santoso

Quality control is an important role in industry for maintain quality stability.  Statistical process control can quickly investigate the occurrence of unforeseen causes or process shifts using control charts. Mixed Exponentially Weighted Moving Average - Cumulative Sum (MEC) control chart is a tool used to monitor and evaluate whether the production process is in control or not. The MEC control chart method is a combination of the Exponentially Weighted Moving Average (EWMA) and Cumulative Sum (CUSUM) charts. Combining the two charts aims to increase the sensitivity of the control chart in detecting out of control. To compare the sensitivity level of the EWMA, CUSUM, and MEC methods, the Average Run Length (ARL) was used. From the comparison of ARL values, the MEC chart is the most sensitive control chart in detecting out of control compared to EWMA and CUSUM charts for small shifts. Keywords: Grafik Pengendali, Exponentially Weighted Moving Average, Cumulative Sum, Mixed EWMA-CUSUM, Average Run Lenght, EWMA, CUSUM, MEC, ARL


Author(s):  
Carrison K.S. Tong ◽  
Eric T.T. Wong

The present study advocates the application of statistical process control (SPC) as a performance monitoring tool for a PACS. The objective of statistical process control (SPC) differs significantly from the traditional QC/QA process. In the traditional process, the QC/QA tests are used to generate a datum point and this datum point is compared to a standard. If the point is out of specification, then action is taken on the product and action may be taken on the process. To move from the traditional QC/QA process to SPC, a process control plan should be developed, implemented, and followed. Implementing SPC in the PACS environment need not be a complex process. However, if the maximum effect is to be achieved and sustained, PACSSPC must be implemented in a systematic manner with the active involvement of all employees from line associates to executive management. SPC involves the use of mathematics, graphics, and statistical techniques, such as control charts, to analyze the PACS process and its output, so as to take appropriate actions to achieve and maintain a state of statistical control. While SPC is extensively used in the healthcare industry, especially in patient monitoring, it is rarely applied in the PACS environment. One may refer to a recent SPC application that Mercy Hospital (Alegent Health System) initiated after it implemented a PACS in November 2003 (Stockman & Krishnan, 2006). The anticipated benefits characteristic to PACS through the use of SPC include: • Reduced image retake and diagnostic expenditure associated with better process control. • Reduced operating costs by optimizing the maintenance and replacement of PACS equipment components. • Increased productivity by identification and elimination of variation and outof- control conditions in the imaging and retrieval processes. • Enhanced level of quality by controlled applications. SPC involves using statistical techniques to measure and analyze the variation in processes. Most often used for manufacturing processes, the intent of SPC is to monitor product quality and maintain processes to fixed targets. Hence besides the HSSH techniques, the proposed TQM approach would include the use of SPC. Although SPC will not improve the reliability of a poorly designed PACS, it can be used to maintain the consistency of how the individual process is provided and, therefore, of the entire PACS process. A primary tool used for SPC is the control chart, a graphical representation of certain descriptive statistics for specific quantitative measurements of the PACS process. These descriptive statistics are displayed in the control chart in comparison to their “in-control” sampling distributions. The comparison detects any unusual variation in the PACS delivery process, which could indicate a problem with the process. Several different descriptive statistics can be used in control charts and there are several different types of control charts that can test for different causes, such as how quickly major vs. minor shifts in process means are detected. These control charts are also used with service level measurements to analyze process capability and for continuous process improvement efforts.


2017 ◽  
Vol 866 ◽  
pp. 379-382
Author(s):  
Unchalee Tonggumnead ◽  
Kittipong Klinjan

The monitoring of processes is a vital mechanism for ensuring that such processes remain safe and under control. The present research aims to solve problems associated with correlated data by applying the Box-Jenkins method integrated with statistical process control (SPC) tools, namely the Shewhart chart, the moving average chart, the cumulative sum (CUSUM) chart, and the exponentially weighted moving-average (EWMA) chart. The efficiency of the four SPC tools was also compared in terms of the false alarm rate (FAR) and the missed detection rate (MDR). The findings indicated that the EWMA chart was the most effective in detecting anomaly, the Shewhart chart and the moving average chart produced high MDR, and the CUSUM chart suffered the highest FAR.


2017 ◽  
Vol 17 (1) ◽  
pp. 129-137
Author(s):  
Janusz Niezgoda

Abstract This article presents the proposed application of one type of the modified Shewhart control charts in the monitoring of changes in the aggregated level of financial ratios. The control chart x̅ has been used as a basis of analysis. The examined variable from the sample in the mentioned chart is the arithmetic mean. The author proposes to substitute it with a synthetic measure that is determined and based on the selected ratios. As the ratios mentioned above, are expressed in different units and characters, the author applies standardisation. The results of selected comparative analyses have been presented for both bankrupts and non-bankrupts. They indicate the possibility of using control charts as an auxiliary tool in financial analyses.


2015 ◽  
Vol 1 (3) ◽  
pp. 238-248
Author(s):  
Romeo Mawonik ◽  
Vinscent Nkomo

Statistical Process Control (SPC) uses statistical techniques to improve the quality of a process reducing its variability. The main tools of SPC are the control charts. The basic idea of control charts is to test the hypothesis that there are only common causes of variability versus the alternative that there are special causes. Control charts are designed and evaluated under the assumption that the observations from the process are independent and identically distributed (IID) normal. However, the independence assumption is often violated in practice. Autocorrelation may be present in many procedures, and may have a significant effect on the properties of the control charts.Thus, traditional SPC charts are inappropriate for monitoring process quality. In this study, wepresent methods for process control that deal with auto correlated data and a method based on time series ARIMA models (Box Jenkins Methodology). We apply the typical Cumulative Sum (CUSUM) and Exponentially Weighted Moving Average (EWMA) charts as SPC techniques and the time-series method in determining packaging process quality.


2012 ◽  
Vol 157-158 ◽  
pp. 1655-1660
Author(s):  
Hae Woon Kang ◽  
Jae Won Baik ◽  
Young Jae Choi ◽  
Sung Ho Nam

Complex Products may present more than one type of defects and these defects are not always of equal severity. These defects are classified according to their seriousness and effect on product quality and performance. Demerit systems are very effective systems to monitoring the different types of defects. So, classical demerit control chart used to monitor counts of several different types of defects simultaneously in complex products. Recently, H.W. Kang et al.[7] introduced Demerit-GWMA(generally weighted moving average) and Demerit-EWMA control charts that can detect small shifts of the process mean more sensitively than the classical demerit control charts. In this paper, we present an effective method for process control using the Demerit-GWMA statistics with fast initial response. Moreover, we evaluate exact performance of the Demerit-GWMA control chart with fast initial response(FIR), Demerit-GWMA and Demerit-EWMA according to changing sample size or parameters.


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