Research on ultrasonic phased array system for automatic defect detection of pipeline girth welds

Author(s):  
Jian Li ◽  
Xianglin Zhan ◽  
Shijiu Jin
Author(s):  
Masaki Yamano ◽  
Hiroyuki Okubo ◽  
Takumi Horikiri ◽  
Makoto Nagase

The requirements of Ultrasonic Testing, such as DNV, ISO specification etc., for longitudinal submerged arc weld (SAW) seam of UOE pipe become severe to the offshore steel line-pipe with high grade and heavy wall thickness. In order to satisfy the requirements, testing method with multi-probe arrangement have been widely applied in the pipe manufacture. Recently, the phased array technique has been applied for inspection of girth welds of pipeline and longitudinal ERW (electric resistance welded) seam instead of multi-probe method. But the inspection system with conventional phased array probe has many difficulty to apply for inspection longitudinal SAW seam of UOE pipe, because of defect detection capabilities, array elements arrangement, and so on. The authors have developed an applicable ultrasonic phased array probe to satisfy the severe requirements for longitudinal SAW seam of UOE pipe. This paper presents the results of our original designed array probe, which has been composed of 32-transducer elements mounted on cylindrical-shaped plastics, and also compares the inspection results to those obtained on the conventional multi-probe and our developed array probe in the UOE pipe mill.


2017 ◽  
Vol 17 (3) ◽  
pp. 434-449 ◽  
Author(s):  
Zhiliang Bai ◽  
Shili Chen ◽  
Qiyang Xiao ◽  
Lecheng Jia ◽  
Yanbo Zhao ◽  
...  

Ultrasonic phased array techniques are widely used for defect detection in structural health monitoring field. The increase in the element number, however, leads to larger amounts of data acquired and processed. Recently developed compressive sensing states that sparse signals may be accurately recovered from far fewer measurements, suggesting the possibility of breaking through the sampling limit of the Nyquist theorem. In light of this significant advantage, the novel use of the compressive sensing methodology for ultrasonic phased array in defect detection is proposed in this work. Based on CIVA software, we first present a simulated study on the effectiveness of the compressive sensing applied in ultrasonic phased array in defect detection through the average mean percent residual difference at varying compression rates. The results particularly show that the compressive sensing yields a breakthrough of the sampling limitation. We then experimentally demonstrate comparative analyses on the signals extracted from three types of artificial flaws (through-hole, flat-bottom hole, and electrical discharge machining notches) on two different specimens (made of aluminum and 20# steel). To find the optimal algorithm combination, the best sparse representation basis is chosen among fast Fourier transform, discrete cosine transform, and 34 wavelet kernels; the reconstruction performance is compared between five greedy algorithms; and the recovery accuracy is further improved via four sensing matrices selection. We also evaluate the influence of the sampling rate, and our results are comparable with the gold standard of signal compression, namely, the discrete wavelet transform.


2021 ◽  
Author(s):  
Md Shahjahan Hossain ◽  
Fadwa Dababneh ◽  
Russell Krenek ◽  
Hossein Taheri

Author(s):  
Eric M. Sjerve ◽  
David C. Stewart ◽  
George F. Bryant

This paper presents the results of ultrasonic phased array field trials that were performed on the Maritimes and North East Pipeline 30 inch pipeline project during the summer of 1999 in order to demonstrate the feasibility of using this new technology for inspection of pipeline girth welds. The direct comparison between the two systems showed that the phased array system had equal, or better sensitivity to the multi-probe system in determining the length and vertical extent of the indications. The phased array system detected all of the same indications as the multi-probe system, was inherently more reliable due to less moving parts, and demonstrated much faster switch over times for different configurations.


Author(s):  
Jian Li ◽  
Xianglin Zhan ◽  
Shili Chen ◽  
Jingchang Zhuge ◽  
Shijiu Jin ◽  
...  

Various types of defect may be formed in girth welds of long-distance pipeline in the process of welding. They are hidden dangers to pipeline transportation safety. Currently, ultrasonic phased array instrument is commonly adopted for quick automatic positioning and quantitative analysis of flaws in the girth weld after welding. But as for qualitative analysis – flaw classification, traditional manual identification method is still used. By traditional method, human-made error is easily introduced and classification result is depended on the detection experiences of the inspecting person. To overcome these deficiencies, a new method combined second generation wavelet transform (SGWT) with Radial Basis Function neural network (RBFN) is proposed in this paper, realizing automatic flaw classification and reducing human factors impaction. SGWT is ideally matched local characteristics of the flaw signal, improving both the computational speed and flaw classification efficiency. Then, based on the “energy-status” feature extraction method and the above SGWT analysis, feature eigenvectors of the flaw signals are extracted, training the following RBFN. And then when the feature of any flaw is extracted, it can be recognized by the network. The output of the network is the type of the input flaw signal, realizing automatic flaw classification. Finally, an ultrasonic phased array inspection system is described. The system is integrated with automatic flaw detection and classification. Experiments are tested on a long-distance pipeline girth weld block with artificial defects in it. The results validate that the proposed method is efficient, which is helpful to increasing inspection speed and reliability of flaw inspection for long-distance pipeline girth welds.


2013 ◽  
Vol 347-350 ◽  
pp. 317-321 ◽  
Author(s):  
Xian Yue Ouyang ◽  
Guang Zhi Dai ◽  
Ren Fa Li ◽  
Qing Guang Zeng

this study presents an eight array ultrasonic signal phased array sparse sampling experiment system based ultrasonic phased array technology and Compressed Sensing (CS). Proposed system considers recovery ultrasonic beam signal received eight phased array elements with sparse samples captured using sub-Nyquist model in CS recovery algorithm. We have the block defect detection test in the system. The test result approximated the actual block defect position. Based on block defect detection test, We compared sparse sampling value using spectrum estimation to Compressed Sensing recovery algorithm imaging, and no focus and focus detection effect, proved the phased array experiment system based on Compressed Sensing .it can greatly improve the detection signal to noise ratio (SNR) and sensitivity. So we verify the phased array focus can improve the detection ability.


Sign in / Sign up

Export Citation Format

Share Document