A high step-down DC-DC converter with low switch voltage stress and extremely low output current ripple

Author(s):  
Morteza Esteki ◽  
Nasrin Einabadi ◽  
Ehsan Adib ◽  
Hosein Farzanehfard
2019 ◽  
Vol 3 (1) ◽  
pp. 33 ◽  
Author(s):  
Vittorio Guida ◽  
Damien Guilbert ◽  
Bruno Douine

Recently, the use of electrolyzers for hydrogen production through water electrolysis is of great interest in the industrial field to replace current hydrogen production pathways based on fossil fuels (e.g. oil, coal). The electrolyzers must be supplied with a very low DC voltage in order to produce hydrogen from the deionized water. For this reason, DC-DC step-down converters are generally used. However, these topologies present several drawbacks from output current ripple and voltage gain point of view. In order to meet these expectations, interleaved DC-DC step-down converters are considered as promising and interesting candidates to supply proton exchange membrane (PEM) electrolyzers. Indeed, these converters offer some advantages including output current ripple reduction and reliability in case of power switch failures. In addition, over the last decade, many improvements have been brought to these topologies with the aim to enhance their conversion gain. Hence, the main goal of this paper is to carry out a thorough state-of-the-art of different interleaved step-down DC-DC topologies featuring a high voltage gain, needed for PEM electrolyzer applications.


Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3896
Author(s):  
Kuo-Ing Hwu ◽  
Wen-Zhuang Jiang ◽  
Hsiang-Hao Tu

A modified step-down converter is presented herein, which is mainly based on one coupled inductor and several energy-transferring capacitors to improve the voltage conversion ratio as well as to reduce the switch voltage stress. In addition, the portion of the leakage inductance energy can be recycled to the input via the active clamp circuit during the turn-off period and the switches have zero-voltage switching (ZVS) during the turn-on transient. In this paper, the basic operating principles of the proposed converter are firstly described and analyzed, and its effectiveness is finally demonstrated by experiment based on a prototype with input voltage of 60 V, output voltage of 3.3 V and rated output power of 33 W.


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