Omnidirectional Touch Probe With Adaptive Maneuvering for 3-D Object Machining and Measurement Verification Applications

2020 ◽  
Vol 67 (2) ◽  
pp. 1136-1148
Author(s):  
Ren C. Luo ◽  
Yi Wen Perng
2010 ◽  
Vol 132 (1) ◽  
Author(s):  
S. J. Furst ◽  
T. A. Dow ◽  
K. Garrard ◽  
A. Sohn

Centering a part on a spindle for precision machining is a tedious, time-consuming task. Currently, a skilled operator must measure the run-out of a part using a displacement gauge, then tap the part into place using a plastic or rubber hammer. This paper describes a method to automatically center a part on a vacuum chuck with initial run-out as large as 2.5 mm. The method involves measuring the magnitude and direction of the radial run-out and then actuating the part until the part and spindle centerlines are within 5 μm of each other. The run-out can be measured with either a touch probe mounted to a machine axis or an electronic gauge. The part is tapped into place with a linear actuator driven by a voice coil motor. This paper includes an analysis of run-out measurement uncertainty as well as the design, performance modeling, and testing of the alignment actuator. This actuator was employed for part realignment and successfully positioned a hemispherical part with an initial run-out of 1–2.5 mm to within 5 μm of the spindle centerline. This capability shows that the run-out of a part manually placed on flat vacuum chuck can be automatically corrected.


Author(s):  
Sif Eddine Sadaoui ◽  
Charyar Mehdi-Souzani ◽  
Claire Lartigue

Computer-aided inspection planning (CAIP) has gained significant research attention in the last years. So far, most CAIP systems have focused on the use of a touch probe mounted on a coordinate measuring machine (CMM). This article investigates multisensor measurement aiming to perform automatic and efficient inspection plans. High-level inspection planning, which deals with sequencing of measuring operations, is the main concern of inspection planning. This paper presents an automatic approach to generate inspection sequences by combining laser sensor and touch probe, and by giving preference to the measurement using the laser sensor if quality requirements are satisfied. The proposed approach consists of three steps. In the first step, recognition of inspection data from the computer-aided design (CAD) part model is carried out based on the concept of inspection feature (IF), and the extracted information is stored in a database. In the second step, a list of privileged scanner orientations is proposed by analyzing the accessibility of both sensors. In the third step, a sequence of operations is generated iteratively. For a given scanner orientation, the ability of the laser sensor is assessed according to an original process based on fuzzy logic model. If the laser sensor does not meet the ability requirements, touch probe ability is assessed. The proposed approach is implemented and tested on a part defined by its CAD model and specifications.


1982 ◽  
Author(s):  
J. Van Den Andel

In horizontally split gas turbines, distortions of the cylinders may be expected, especially during start-up conditions. This article describes how the distortions of an inner cylinder were first measured outside the turbine by placing it on a horizontal boring mill while heating the inner diameter. Modifications were made to reduce the distortion and the difference is shown. The cylinder was then tested in the actual turbine (CW352) where the diameter was compared with the presumably perfect circle described by the passing blades. Three monitors were used to determine the gap between the blades and the seal plates which are a part of the inner cylinder. Described is how a high accuracy is obtained using complex touch probe actuators and an electronic control unit which computes the blade-to-seal-plate gap and displays it for read out. A computer interface allows the information to be stored in the master computer for recall.


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