Film-Cooling Effectiveness on a Rotating Blade Platform

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
A. Suryanarayanan ◽  
S. P. Mhetras ◽  
M. T. Schobeiri ◽  
J. C. Han

Film cooling effectiveness measurements under rotation were performed on the rotor blade platform using a pressure sensitive paint (PSP) technique. The present study examines, in particular, the film cooling effectiveness due to purging of coolant from the wheel-space cavity through the circumferential clearance gap provided between the stationary and rotating components of the turbine. The experimental investigation is carried out in a new three-stage turbine facility, recently designed and taken into operation at the Turbomachinery Performance and Flow Research Laboratory (TPFL) of Texas A&M University. This new turbine rotor has been used to facilitate coolant injection through this stator-rotor gap upstream of the first stage rotor blade. The gap was inclined at 25deg to mainstream flow to allow the injected coolant to form a film along the passage platform. The effects of turbine rotating conditions on the blade platform film cooling effectiveness were investigated at three speeds of 2550rpm, 2000rpm, and 1500rpm with corresponding incidence angles of 23.2deg, 43.4deg, and 54.8deg, respectively. Four different coolant-to-mainstream mass flow ratios varying from 0.5% to 2.0% were tested at each rotational speed. Aerodynamic measurements were performed at the first stage stator exit using a radially traversed five-hole probe to quantify the mainstream flow at this station. Results indicate that film cooling effectiveness increases with an increase in the coolant-to-mainstream mass flow ratios for all turbine speeds. Higher turbine rotation speeds show more local film cooling effectiveness spread on the platform with increasing magnitudes.

Author(s):  
A. Suryanarayanan ◽  
S. P. Mhetras ◽  
M. T. Schobeiri ◽  
J. C. Han

Film cooling effectiveness measurements under rotation were performed on the rotor blade platform using a pressure sensitive paint (PSP) technique. The present study examines, in particular, the film cooling effectiveness due to purging of coolant from the wheel-space cavity through the circumferential clearance gap provided between the stationary and rotating components of the turbine. The experimental investigation is carried out in a new three-stage turbine facility, recently designed and taken into operation at the Turbomachinery Performance and Flow Research Laboratory (TPFL) of Texas A&M University. This new turbine rotor has been used to facilitate coolant injection through this stator-rotor gap upstream of the 1st stage rotor blade. The gap was inclined at 25° to mainstream flow to allow the injected coolant to form a film along the passage platform. The effects of turbine rotating conditions on the blade platform film cooling effectiveness were investigated at three speeds of 2550 rpm, 2000 rpm and 1500 rpm with corresponding incidence angles of 23.2°, 43.4° and 54.8° respectively. Four different coolant-to-mainstream mass flow ratios varying from 0.5% to 2.0% were tested at each rotational speed. Aerodynamic measurements were performed at the 1st stage stator exit using a radially traversed five-hole probe to quantify the mainstream flow at this station. Results indicate that film cooling effectiveness increases with an increase in the coolant-to-mainstream mass flow ratios for all turbine speeds. Higher turbine rotation speeds show more local film cooling effectiveness spread on the platform with increasing magnitudes.


Author(s):  
A. Suryanarayanan ◽  
B. Ozturk ◽  
M. T. Schobeiri ◽  
J. C. Han

Film cooling effectiveness is measured on a rotating turbine blade platform for coolant injection through discrete holes using pressure sensitive paint technique (PSP). Most of the existing literatures provide information only for stationary end-walls. The effects of rotation on the platform film cooling effectiveness are not well documented. Hence, the existing 3-stage turbine research facility at TPFL, Texas A&M University was re-designed and installed to enable coolant gas injection on the 1st stage rotor platform. Two distinct coolant supply loops were incorporated into the rotor to facilitate separate feeds for upstream cooling using stator-rotor gap purge flow and downstream discrete-hole film cooling. As a continuation of the previously published work involving stator-rotor gap purge cooling, this study investigates film cooling effectiveness on the 1st stage rotor platform due to coolant gas injection through nine discrete holes located downstream within the passage region. Film cooling effectiveness is measured for turbine rotor frequencies of 2400rpm, 2550rpm and 3000rpm corresponding to rotation numbers of Ro = 0.18, 0.19 and 0.23 respectively. For each of the turbine rotational frequencies, film cooling effectiveness is determined for average film-hole blowing ratios of Mholes = 0.5, 0.75, 1.0, 1.25, 1.5 and 2.0. To provide a complete picture of hub cooling under rotating conditions, simultaneous injection of coolant gas through upstream stator-rotor purge gap and downstream discrete film-hole is also studied. The combined tests are conducted for gap purge flow corresponding to coolant to mainstream mass flow ratio of MFR = 1% with three downstream film-hole blowing ratios of Mholes = 0.75, 1.0 and 1.25 for each of the three turbine speeds. The results for combined upstream stator-rotor gap purge flow and downstream discrete holes provide information about the optimum purge flow coolant mass, average coolant hole blowing ratios for each rotational speed and coolant injection location along the passage to obtain efficient platform film cooling.


2006 ◽  
Vol 128 (9) ◽  
pp. 879-888 ◽  
Author(s):  
Jaeyong Ahn ◽  
M. T. Schobeiri ◽  
Je-Chin Han ◽  
Hee-Koo Moon

Detailed film cooling effectiveness distributions are measured on the leading edge of a rotating gas turbine blade with two rows (pressure-side row and suction-side row from the stagnation line) of holes aligned to the radial axis using the pressure sensitive paint (PSP) technique. Film cooling effectiveness distributions are obtained by comparing the difference of the measured oxygen concentration distributions with air and nitrogen as film cooling gas respectively and by applying the mass transfer analogy. Measurements are conducted on the first-stage rotor blade of a three-stage axial turbine at 2400rpm (positive off-design), 2550rpm (design), and 3000rpm (negative off-design), respectively. The effect of three blowing ratios is also studied. The blade Reynolds number based on the axial chord length and the exit velocity is 200,000 and the total to exit pressure ratio was 1.12 for the first-stage rotor blade. The corresponding rotor blade inlet and outlet Mach numbers are 0.1 and 0.3, respectively. The film cooling effectiveness distributions are presented along with discussions on the influence of rotational speed (off design incidence angle), blowing ratio, and upstream nozzle wakes around the leading edge region. Results show that rotation has a significant impact on the leading edge film cooling distributions with the average film cooling effectiveness in the leading edge region decreasing with an increase in the rotational speed (negative incidence angle).


Author(s):  
Kenichiro Takeishi ◽  
Sunao Aoki ◽  
Tomohiko Sato ◽  
Keizo Tsukagoshi

The film cooling effectiveness on a low-speed stationary cascade and the rotating blade has been measured by using a heat-mass transfer analogy. The film cooling effectiveness on the suction surface of the rotating blade fits well with that on the stationary blade, but a low level of effectiveness appears on the pressure surface of the rotating blade. In this paper, typical film cooling data will be presented and film cooling on a rotating blade is discussed.


1992 ◽  
Vol 114 (4) ◽  
pp. 828-834 ◽  
Author(s):  
K. Takeishi ◽  
S. Aoki ◽  
T. Sato ◽  
K. Tsukagoshi

The film cooling effectiveness on a low-speed stationary cascade and the rotating blade has been measured by using a heat-mass transfer analogy. The film cooling effectiveness on the suction surface of the rotating blade fits well with that on the stationary blade, but a low level of effectiveness appears on the pressure surface of the rotating blade. In this paper, typical film cooling data will be presented and film cooling on a rotating blade is discussed.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
A. Suryanarayanan ◽  
B. Ozturk ◽  
M. T. Schobeiri ◽  
J. C. Han

Film-cooling effectiveness is measured on a rotating turbine blade platform for coolant injection through discrete holes using pressure sensitive paint technique. Most of the existing literatures provide information only for stationary endwalls. The effects of rotation on the platform film-cooling effectiveness are not well documented. Hence, the existing three-stage turbine research facility at the Turbomachinery and Flow Performance Laboratory, Texas A&M University was redesigned and installed to enable coolant gas injection on the first stage rotor platform. Two distinct coolant supply loops were incorporated into the rotor to facilitate separate feeds for upstream cooling using stator-rotor gap purge flow and downstream discrete-hole film cooling. As a continuation of the previously published work involving stator-rotor gap purge cooling, this study investigates film-cooling effectiveness on the first stage rotor platform due to coolant gas injection through nine discrete holes located downstream within the passage region. Film-cooling effectiveness is measured for turbine rotor frequencies of 2400 rpm, 2550 rpm, and 3000 rpm corresponding to rotation numbers of Ro=0.18, 0.19, and 0.23, respectively. For each of the turbine rotational frequencies, film-cooling effectiveness is determined for average film-hole blowing ratios of Mholes=0.5, 0.75, 1.0, 1.25, 1.5, and 2.0. To provide a complete picture of hub cooling under rotating conditions, simultaneous injection of coolant gas through upstream stator-rotor purge gap and downstream discrete film-hole is also studied. The combined tests are conducted for gap purge flow corresponding to coolant to mainstream mass flow ratio of MFR=1% with three downstream film-hole blowing ratios of Mholes=0.75, 1.0, and 1.25 for each of the three turbine speeds. The results for combined upstream stator-rotor gap purge flow and downstream discrete holes provide information about the optimum purge flow coolant mass, average coolant hole blowing ratios for each rotational speed, and coolant injection location along the passage to obtain efficient platform film cooling.


Author(s):  
Daniel A. Salinas ◽  
Izhar Ullah ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
John W. McClintic ◽  
...  

Abstract The effects of mainstream flow velocity, density ratio (DR), and coolant-to-mainstream mass flow ratio (MFR) were investigated on a vane endwall in a transonic, annular cascade. A blow down facility consisting of five vanes was used. The film cooling effectiveness was measured using binary pressure sensitive paint (BPSP). The mainstream flow was set using isentropic exit Mach numbers of 0.7 and 0.9. The coolant-to-mainstream density ratio varied from 1.0 to 2.0. The coolant to mainstream MFR varied from 0.75% to 1.25%. The endwall was cooled by eighteen discrete holes located upstream of the vane passage to provide cooling to the upstream half of the endwall. Due to the curvature of the vane endwall, the upstream holes provided uniform coverage entering the endwall passage. The coverage was effective leading to the throat of the passage, where the downstream holes could provide additional protection. Increasing the coolant flowrate increased the effectiveness provided by the film cooling holes. Increasing the density of the coolant increases the effectiveness on the endwall while enhancing the lateral spread of the coolant. Finally, increasing the velocity of the mainstream while holding the MFR constant also yields increased protection on the endwall. Over the range of flow conditions considered in this study, the binary pressure sensitive paint proved to be a valuable tool for obtaining detailed pressure and film effectiveness distributions.


2021 ◽  
Author(s):  
Izhar Ullah ◽  
Sulaiman M. Alsaleem ◽  
Lesley M. Wright ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

Abstract This work is an experimental study of film cooling effectiveness on a blade tip in a stationary, linear cascade. The cascade is mounted in a blowdown facility with controlled inlet and exit Mach numbers of 0.29 and 0.75, respectively. The free stream turbulence intensity is measured to be 13.5 % upstream of the blade’s leading edge. A flat tip design is studied, having a tip gap of 1.6%. The blade tip is designed to have 15 shaped film cooling holes along the near-tip pressure side (PS) surface. Fifteen vertical film cooling holes are placed on the tip near the pressure side. The cooling holes are divided into a 2-zone plenum to locally maintain the desired blowing ratios based on the external pressure field. Two coolant injection scenarios are considered by injecting coolant through the tip holes only and both tip and PS surface holes together. The blowing ratio (M) and density ratio (DR) effects are studied by testing at blowing ratios of 0.5, 1.0, and 1.5 and three density ratios of 1.0, 1.5, and 2.0. Three different foreign gases are used to create density ratio effect. Over-tip flow leakage is also studied by measuring the static pressure distributions on the blade tip using the pressure sensitive paint (PSP) measurement technique. In addition, detailed film cooling effectiveness is acquired to quantify the parametric effect of blowing ratio and density ratio on a plane tip design. Increasing the blowing ratio and density ratio resulted in increased film cooling effectiveness at all injection scenarios. Injecting coolant on the PS and the tip surface also resulted in reduced leakage over the tip. The conclusions from this study will provide the gas turbine designer with additional insight on controlling different parameters and strategically placing the holes during the design process.


2005 ◽  
Vol 127 (5) ◽  
pp. 521-530 ◽  
Author(s):  
Jaeyong Ahn ◽  
Shantanu Mhetras ◽  
Je-Chin Han

Effects of the presence of squealer, the locations of the film-cooling holes, and the tip-gap clearance on the film-cooling effectiveness were studied and compared to those for a plane (flat) tip. The film-cooling effectiveness distributions were measured on the blade tip using the pressure-sensitive paint technique. Air and nitrogen gas were used as the film-cooling gases, and the oxygen concentration distribution for each case was measured. The film-cooling effectiveness information was obtained from the difference of the oxygen concentration between air and nitrogen gas cases by applying the mass transfer analogy. Plane tip and squealer tip blades were used while the film-cooling holes were located (a) along the camber line on the tip or (b) along the tip of the pressure side. The average blowing ratio of the cooling gas was 0.5, 1.0, and 2.0. Tests were conducted with a stationary, five-bladed linear cascade in a blow-down facility. The free-stream Reynolds number, based on the axial chord length and the exit velocity, was 1,138,000, and the inlet and the exit Mach numbers were 0.25 and 0.6, respectively. Turbulence intensity level at the cascade inlet was 9.7%. All measurements were made at three different tip-gap clearances of 1%, 1.5%, and 2.5% of blade span. Results show that the locations of the film-cooling holes and the presence of squealer have significant effects on surface static pressure and film-cooling effectiveness, with film-cooling effectiveness increasing with increasing blowing ratio.


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