Aspects of Vane Film Cooling With High Turbulence: Part I—Heat Transfer

1998 ◽  
Vol 120 (4) ◽  
pp. 768-776 ◽  
Author(s):  
F. E. Ames

A four-vane subsonic cascade was used to investigate the influence of film injection on vane heat transfer distributions in the presence of high turbulence. The influence of high turbulence on vane film cooling effectiveness and boundary layer development was also examined in part II of this paper. A high-level, large-scale inlet turbulence was generated for this study with a mock combustor (12 percent) and was used to contrast results with a low level (1 percent) of inlet turbulence. The three geometries chosen to study in this investigation were one row and two staggered rows of downstream cooling was found to have only a moderate influence on the heat transfer coefficients downstream from arrays on the suction surface where the boundary layer was turbulent. However, film cooling was found to have a substantial influence on heat transfer downstream from arrays in laminar regions of the vane such as the pressure surface, the stagnation region, and the near-suction surface. Generally, heat transfer augmentation was found to scale on velocity ratio. In relative terms, the augmentation in the laminar regions for the low turbulence case was found to be the highest for the high turbulence case.

Author(s):  
Forrest E. Ames

A four vane subsonic cascade was used to investigate the influence of film injection on vane heat transfer distributions in the presence of high turbulence. The influence of high turbulence on vane film cooling effectiveness and boundary layer development was also examined in part II of this paper. A high level, large scale inlet turbulence was generated for this study with a mock combustor (12 %) and was used to contrast results with a low level (1 %) of inlet turbulence. The three geometries chosen to study in this investigation were one row and two staggered rows of downstream cooling on both the suction and pressure surfaces in addition to a showerhead array. Film cooling was found to have only a moderate influence on the heat transfer coefficients downstream from arrays on the suction surface where the boundary layer was turbulent. However, film cooling was found to have a substantial influence on heat transfer downstream from arrays in laminar regions of the vane such as the pressure surface, the stagnation region, and the near suction surface. Generally, heat transfer augmentation was found to scale on velocity ratio. In relative terms, the augmentation in the laminar regions for the low turbulence case was found to be higher than the augmentation for the high turbulence case. The absolute levels of heat transfer were always found to be the highest for the high turbulence case.


Author(s):  
Christian Saumweber ◽  
Achmed Schulz

A comprehensive set of generic experiments is conducted to investigate the interaction of film cooling rows. Five different film cooling configurations are considered on a large scale basis each consisting of two rows of film cooling holes in staggered arrangement. The hole pitch to diameter ratio within each row is kept constant at P/D = 4. The spacing between the rows is either x/D = 10, 20, or 30. Fanshaped holes or simple cylindrical holes with an inclination angle of 30 deg. and a hole length of 6 hole diameters are used. With a hot gas Mach number of Mam = 0.3, an engine like density ratio of ρc/ρm = 1.75, and a freestream turbulence intensity of Tu = 5.1% are established. Operating conditions are varied in terms of blowing ratio for the upstream and, independently, the downstream row in the range 0.5<M<2.0. The results illustrate the importance of considering ejection into an already film cooled boundary layer. Adiabatic film cooling effectiveness and heat transfer coefficients are significantly increased. The decay of effectiveness with streamwise distance is much less pronounced downstream of the second row primarily due to pre-cooling of the boundary layer by the first row of holes. Additionally, a comparison of measured effectiveness data with predictions according to the widely used superposition model of Sellers [11] is given for two rows of fanshaped holes.


1985 ◽  
Vol 107 (2) ◽  
pp. 313-320 ◽  
Author(s):  
P. M. Ligrani ◽  
C. Camci

A variable property correction is given for turbulent boundary layers that are film-cooled using staggered rows of injection holes inclined at 35 deg. With the correction, a relation is provided between the adiabatic film cooling effectiveness for constant property flow and heat transfer coefficients for variable property flow, which are based on the difference between the freestream recovery temperature and wall temperature. The variable property correction was determined from heat transfer measurements for a range of injection parameters at different values of the nondimensional coolant temperature and from results in the literature. Because the flow is compressible, the importance of the injection mass flux ratio, momentum flux ratio, and velocity ratio are considered in the determination of effectiveness.


1990 ◽  
Vol 112 (3) ◽  
pp. 504-511 ◽  
Author(s):  
D. K. Tafti ◽  
S. Yavuzkurt

A two-dimensional injection model is used with a two-dimensional low Reynolds number k-ε model boundary layer code. The three-dimensional effects of the discrete hole injection process are introduced in the two-dimensional prediction scheme through an “entrainment fraction” (Υ). An established correlation between Υ and the injection parameters obtained in a previous paper is used to predict the film cooling effectiveness (η) and heat transfer coefficients for multirow injection, injection into a laminar boundary layer, and finally injection on convex curved surfaces. Predictions of η are in good agreement with experimental data for most of the cases tested. Predictions of Stanton numbers defined by St(0) and St(l) are good for low injection ratios (M) but as M increases the values are underpredicted. In spite of some shortcomings, in the authors’ opinion the present two-dimensional prediction scheme is one of the most comprehensive developed so far. It is seen that the entrainment fraction Υ is quite universal in its application to two-dimensional predictions of the discrete hole film cooling process.


Author(s):  
Douglas R. Thurman ◽  
Lamyaa A. El-Gabry ◽  
Philip E. Poinsatte ◽  
James D. Heidmann

The second of a two-part paper, this study focuses on the temperature field and surface heat transfer measurements on a large-scale models of an inclined row of film cooling holes. Detailed surface and flow field measurements were taken and presented in Part I. The model consists of three holes of 1.9-cm diameter that are spaced 3 hole diameters apart and inclined 30° from the surface. Additionally, another model with an anti-vortex adaptation to the film cooling holes is also tested. The coolant stream is metered and cooled to 20°C below the mainstream temperature. A thermocouple is used to obtain the flow temperatures along the jet centerline and at various streamwise locations. Steady state liquid crystal thermography is used to obtain surface heat transfer coefficients. Results are obtained for blowing ratios of up to 2 in order to capture off-design conditions in which the jet is lifted. Film cooling effectiveness values of 0.4 and 0.15 were found along the centerline for blowing ratios of 1 and 2 respectively. In addition, an anti-vortex design was tested and found to have improved film effectiveness. This paper presents the detailed temperature contours showing the extent of mixing between the coolant and freestream and the local heat transfer results.


Author(s):  
Chao-Cheng Shiau ◽  
Nafiz H. K. Chowdhury ◽  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Alexander MirzaMoghadam ◽  
...  

This paper experimentally studies the effect of transonic flow on local heat transfer coefficients and film cooling effectiveness distributions of a turbine vane’s suction surface with compound-angle shaped-hole configuration. A Temperature Sensitive Paint (TSP) method is used to determine the local heat transfer coefficients and film cooling effectiveness simultaneously. Tests were performed in a five-vane annular-sector cascade blow-down facility. The exit Mach numbers are controlled to be 0.7 and 0.9, from subsonic to transonic conditions. Compressed air is used as coolant with a coolant-to-mainstream density ratio 0.91 on film cooling and heat transfer study. Three averaged coolant-to-mainstream blowing ratios in the range, 0.7, 1.0, and 1.6 are investigated. The test vane features three rows of radial-angle cylindrical holes around the leading edge, and two rows of compound-angle shaped holes on the suction side. Effects of blowing ratio and exit Mach number on the vane suction surface heat transfer and film cooling effectiveness distributions are obtained, and the results are presented and explained in this investigation.


2004 ◽  
Vol 126 (2) ◽  
pp. 237-246 ◽  
Author(s):  
Christian Saumweber

A comprehensive set of generic experiments is conducted to investigate the interaction of film cooling rows. Five different film cooling configurations are considered on a large-scale basis each consisting of two rows of film cooling holes in staggered arrangement. The hole pitch to diameter ratio within each row is kept constant at P/D=4. The spacing between the rows is either x/D=10, 20, or 30. Fan-shaped holes or simple cylindrical holes with an inclination angle of 30 deg and a hole length of 6-hole diameters are used. With a hot gas Mach number of Mam=0.3, an engine like density ratio of ρc/ρm=1.75, and a freestream turbulence intensity of Tu=5.1% are established. Operating conditions are varied in terms of blowing ratio for the upstream and, independently, the downstream row in the range 0.5<M<2.0. The results illustrate the importance of considering ejection into an already film-cooled boundary layer. Adiabatic film cooling effectiveness and heat transfer coefficients are significantly increased. The decay of effectiveness with streamwise distance is much less pronounced downstream of the second row primarily due to pre-cooling of the boundary layer by the first row of holes. Additionally, a comparison of measured effectiveness data with predictions according to the widely used superposition model of Sellers is given for two rows of fanshaped holes.


Author(s):  
Daneshmund K. Tafti ◽  
Savash Yavuzkurt

A two-dimensional (2-D) injection model is used with a 2-D low Reynold’s number k-ε model boundary layer code. The three-dimensional effects of the discrete hole injection process is introduced in the 2-D prediction scheme through an “entrainment fraction” (T). An established correlation between T and the injection parameters obtained in a previous paper is used to predict the film cooling effectiveness (η̄) and heat transfer coefficients for multirow injection, injection into a laminar boundary layer and finally injection on convex curved surfaces. Predictions of η̄ are in good agreement with experimental data for most of the cases tested. Predictions of Stanton numbers defined by St(0) and St(1) are good for low injection ratios (M) but as M increases the values are underpredicted. In spite of some shortcomings, in the authors’ opinion the present 2-D prediction scheme is one of the most comprehensive developed so far. It is seen that the entrainment fraction T is quite universal in its application to 2-D predictions of the discrete hole film cooling process.


2003 ◽  
Vol 125 (4) ◽  
pp. 648-657 ◽  
Author(s):  
Jae Su Kwak ◽  
Je-Chin Han

Experimental investigations were performed to measure the detailed heat transfer coefficients and film cooling effectiveness on the squealer tip of a gas turbine blade in a five-bladed linear cascade. The blade was a two-dimensional model of a first stage gas turbine rotor blade with a profile of the GE-E3 aircraft gas turbine engine rotor blade. The test blade had a squealer (recessed) tip with a 4.22% recess. The blade model was equipped with a single row of film cooling holes on the pressure side near the tip region and the tip surface along the camber line. Hue detection based transient liquid crystals technique was used to measure heat transfer coefficients and film cooling effectiveness. All measurements were done for the three tip gap clearances of 1.0%, 1.5%, and 2.5% of blade span at the two blowing ratios of 1.0 and 2.0. The Reynolds number based on cascade exit velocity and axial chord length was 1.1×106 and the total turning angle of the blade was 97.9 deg. The overall pressure ratio was 1.2 and the inlet and exit Mach numbers were 0.25 and 0.59, respectively. The turbulence intensity level at the cascade inlet was 9.7%. Results showed that the overall heat transfer coefficients increased with increasing tip gap clearance, but decreased with increasing blowing ratio. However, the overall film cooling effectiveness increased with increasing blowing ratio. Results also showed that the overall film cooling effectiveness increased but heat transfer coefficients decreased for the squealer tip when compared to the plane tip at the same tip gap clearance and blowing ratio conditions.


Author(s):  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Sundén ◽  
Valery Chernoray ◽  
Hans Abrahamsson

In the present study, the heat transfer characteristics on the suction and pressure sides of an outlet guide vane (OGV) are investigated by using liquid crystal thermography (LCT) method in a linear cascade. Because the OGV has a complex curved surface, it is necessary to calibrate the LCT by taking into account the effect of viewing angles of the camera. Based on the calibration results, heat transfer measurements of the OGV were conducted. Both on- and off-design conditions were tested, where the incidence angles of the OGV were 25 degrees and −25 degrees, respectively. The Reynolds numbers, based on the axial flow velocity and the chord length, were 300,000 and 450,000. In addition, heat transfer on suction side of the OGV with +40 degrees incidence angle was measured. The results indicate that the Reynolds number and incidence angle have considerable influences upon the heat transfer on both pressure and suction surfaces. For on-design conditions, laminar-turbulent boundary layer transitions are on both sides, but no flow separation occurs; on the contrary, for off-design conditions, the position of laminar-turbulent boundary layer transition is significantly displaced downstream on the suction surface, and a separation occurs from the leading edge on the pressure surface. As expected, larger Reynolds number gives higher heat transfer coefficients on both sides of the OGV.


Sign in / Sign up

Export Citation Format

Share Document