A Framework for Explicating Formal Geometrical and Dimensional Tolerances Schema From Manufacturing Process Plans for Three-Dimensional Conformance Analysis

2015 ◽  
Vol 15 (2) ◽  
Author(s):  
Payam Haghighi ◽  
Prashant Mohan ◽  
Jami J. Shah ◽  
Joseph K. Davidson
Keyword(s):  
Computer Aided Design ◽  
Reference Frames ◽  
Three Dimensional ◽  
Machining Process ◽  
Design Specification ◽  
Math Model ◽  
Process Plans ◽  
Cad Models ◽  
Dimensional Conformance ◽  
Aided Design

A process plan is an instruction set for the manufacture of parts generated from detailed design drawings or computer-aided design (CAD) models. While these plans are highly detailed about machines, tools, fixtures, and operation parameters, tolerances typically show up in less formal manner, if at all. It is not uncommon to see only dimensional plus/minus values on rough sketches accompanying the instructions. On the other hand, design drawings use standard geometrical and dimensional tolerances (GD&T) symbols with datums and datum reference frames (DRFs) clearly specified. This is not to say that process planners do not consider tolerances; they are implied by way of choices of fixtures, tools, machines, and operations. Process planners do tolerance charting in converting design tolerances to the manufacturing datum flow based on operation sequence, but the resulting plans cannot be audited for conformance to design specification. In this paper, we present a framework for explicating the GD&T schema implied by machining process plans. The first step is to derive DRFs from the fixturing method in each setup. Then, basic dimensions for features machined in the setup are determined with respect to the extracted DRF. Using shop data for the machines and operations involved, the range of possible geometric variations are estimated for each type (form, size, orientation, and position). The sequence of operations determines the datum flow chain. Once we have a formal manufacturing GD&T schema, we can analyze and compare it to design specification using the T-map math model.

scholarly journals Automatized Evaluation of Students’ CAD Models

2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Computer Application ◽  
Test Cases ◽  
Cad Model ◽  
Computer Solution ◽  
3D Cad ◽  
Computer Aided ◽  
Cad Models ◽  
Aided Design

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.

Toward Effective Mechanical Design Reuse: CAD Model Retrieval Based on General and Partial Shapes

2009 ◽  
Vol 131 (12) ◽  
Author(s):  
Min Li ◽  
Y. F. Zhang ◽  
J. Y. H. Fuh ◽  
Z. M. Qiu
Keyword(s):  
Computer Aided Design ◽  
Mechanical Design ◽  
Three Dimensional ◽  
Cad Model ◽  
Model Retrieval ◽  
Cad Models ◽  
Feature Based ◽  
Novel Method ◽  
Aided Design ◽  
Model Similarity

In product design, a large proportion of three-dimensional (3D) computer-aided design (CAD) models can be reused to facilitate future product development due to their similarities in function and shape. This paper presents a novel method that incorporates modeling knowledge into CAD model similarity assessment to improve the effectiveness of reuse-oriented retrieval. First, knowledge extraction is performed on archived feature-based CAD models to construct feature dependency directed acyclic graph (FDAG). Second, based on the FDAG subgraph decomposition, two useful component partitioning approaches are developed to extract simplified essential shapes and meaningful subparts from CAD models. Third, the extracted shapes and their FDAG subgraphs are indexed. Finally, the indexed shapes that are similar to user-sketched queries are retrieved to reuse, and FDAG information of the retrieved shapes is provided as redesign suggestions. Experimental results suggest that the incorporation of modeling knowledge greatly facilitates CAD model retrieval and reuse. Algorithm evaluations also show the presented method outperforms other 3D retrieval methods.

Interpreting Three-Dimensional Shape Distributions

2005 ◽  
Vol 219 (6) ◽  
pp. 553-566 ◽  
Author(s):  
H J Rea ◽  
R Sung ◽  
J R Corney ◽  
D E R Clark ◽  
N K Taylor
Keyword(s):  
Computer Aided Design ◽  
Shape Function ◽  
Three Dimensional ◽  
Shape Functions ◽  
Three Dimensional Model ◽  
Retrieval Systems ◽  
Cad Models ◽  
Dimensional Shape ◽  
Complex Engineering ◽  
Aided Design

Effective content-based shape retrieval systems would allow engineers to search databases of three-dimensional computer-aided design (CAD) models for objects with specific geometries or features. Much of the academic work in this area has focused on the development of indexing schemes based on different types of three-dimensional to two-dimensional ‘shape functions’. Ideally, the shape function used to generate a distribution should be easy to compute and permit the discrimination of both large and small features. The work reported in this paper describes the properties of three new shape distributions based on computationally simple shape functions. The first shape function calculates the arithmetic difference between distributions derived (using the original D2 distance shape function) from both a three-dimensional model and its convex hull. The second shape function is obtained by sampling the angle between random pairs of facets on the object. The third shape function uses the surface orientation to filter the results of a distance distribution. The results reported in this paper suggest that these novel shape functions improve significantly the ability of shape distributions to discriminate between complex engineering parts.

scholarly journals Application of process mapping for digitization of mechanical parts with 3D laser scanner

2018 ◽  
Vol 9 ◽  
pp. 11 ◽  
Author(s):  
Antonio Piratelli-Filho ◽  
Alberto José Alvares ◽  
Rosenda Valdés Arencibia
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Laser Scanner ◽  
Mapping Method ◽  
Free Form ◽  
Process Mapping ◽  
Mechanical Parts ◽  
Cad Models ◽  
Measurement Planning ◽  
Aided Design

This work presents a systematization method for digitization of mechanical parts with three-dimensional (3D) laser scanner using the process mapping method. The application involves the use of the IDEFØ methodology of process mapping to address the sequence of steps required to obtain the computer-aided design (CAD) model of the measured part. The variables involved in the setup and measurement with 3D laser scanner were investigated and applied to regular and free-form parts, and the parameter geometry, texture, light reflection and procedure of data acquisition were considered in the analysis. The software commands used to create the CAD models were also included and the ones related to mesh and surface creation were detailed. The systematized measurement planning was graphi graphically presented, and it proved useful to operators during the digitization process.

Development of a CAD-CAM Interaction System to Generate a Flexible Machining Process Plan

2015 ◽  
Vol 9 (2) ◽  
pp. 104-114 ◽  
Author(s):  
Mohammad Mi’radj Isnaini ◽  
◽  
Yusaku Shinoki ◽  
Ryuta Sato ◽  
Keiichi Shirase
Keyword(s):  
Computer Aided Design ◽  
3D Models ◽  
Raw Material ◽  
Machining Process ◽  
Machining Time ◽  
Process Plan ◽  
Process Plans ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design

A unique machining knowledge has led to several different perspectives between planners and operators as regards in designing a machining process plan. All precedents have shown the need to maintain a suitable machining process plan. Commercial Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) systems have facilitated the manipulation of 3D models to generate a machining process plan. The open Advanced Programming Interfaces (APIs) are also helpful in tailoring decision support systems to determine process plans. This study proposes an emergent system to generate flexible machining process plans. The proposed system considers the integration between design and manufacturing perspective to produce relevant machining process plan. The generation of process plans begins by considering the total removal volume of the raw material, estimating the removal features, thus analyzing and ordering several candidates of machining process plans. The total machining time and number of setups from each machining process plan candidate is analyzed and evaluated. Eventually, the proposed system is tested using several prismatic 3D models of a workpiece to show the outcomes.

Design, Construction, and Control of Curves and Surfaces via Deployable Mechanisms

2019 ◽  
Vol 11 (6) ◽  
Author(s):  
Vishal Ramadoss ◽  
Dimiter Zlatanov ◽  
Xilun Ding ◽  
Matteo Zoppi ◽  
Shengnan Lyu
Keyword(s):  
Computer Aided Design ◽  
Degrees Of Freedom ◽  
Three Dimensional ◽  
Approximation Technique ◽  
Polygonal Approximation ◽  
Curves And Surfaces ◽  
Cad Models ◽  
Sextic Curve ◽  
Aided Design ◽  
And Control

Abstract There has been an increasing interest in design and construction of deployable mechanisms (DMs) with multiple degrees of freedom (DOFs). This paper summarizes a family of deployable mechanisms that approximates a series of curves and surfaces using the polygonal approximation technique. These mechanisms are obtained by linking the two- and three-dimensional deployable units, which are constitutive of Sarrus and scissor linkages. Multiple unit mechanisms with varying sizes are assembled and alter their shape within a different family of parameterized curves and surfaces. A systematic methodology for polygonal approximation method is presented. Quadratic, semi-cubic, cubic, quartic and sextic curve boundaries, and quadric surfaces are approximated and controlled. Computer-aided design (CAD) models and kinematic simulations elucidate the mechanism’s ability to approximate a set of curves and surfaces.

Virtual concurrent product development of plastic injection moulds

2000 ◽  
Vol 214 (2) ◽  
pp. 165-168 ◽  
Author(s):  
G Britton ◽  
T S Beng ◽  
Y Wang
Keyword(s):  
Product Development ◽  
Collaborative Design ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Prototype System ◽  
Computer Aided ◽  
Cad Cam ◽  
Cad Models ◽  
Aided Design ◽  
Plastic Injection

This paper describes three approaches for virtual product development of plastic injection moulds. The first is characterized by the use of three-dimensional computer aided design (CAD) for product design, two-dimensional drafting for mould design and three-dimensional computer aided design/manufacture (CAD/CAM) for mould manufacture. The second is characterized by the use of three-dimensional CAD models by all three participants, but between any two participants some form of file conversion is normally required because different CAD systems are used. The first two approaches share one common feature: the models are passed serially from the product designer to the mould designer and on to the toolmaker. They represent current practice in industry. The third approach is a proposed collaborative design process. Participants can work concurrently on the same model, sharing their knowledge and experience. The process is currently being refined and will be validated later this year with a prototype system based on Unigraphics iMAN software.

Graph-Based Simplification of Feature-Based Three-Dimensional Computer-Aided Design Models for Preserving Connectivity

2015 ◽  
Vol 15 (3) ◽  
Author(s):  
Soonjo Kwon ◽  
Byung Chul Kim ◽  
Duhwan Mun ◽  
Soonhung Han
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Evaluation Metrics ◽  
Prototype System ◽  
Cad Model ◽  
3D Cad ◽  
Computer Aided ◽  
Cad Models ◽  
Feature Based ◽  
Aided Design

The required level of detail (LOD) of a three-dimensional computer-aided design (3D CAD) model differs according to its purpose. It is therefore important that users are able to simplify a highly complex 3D CAD model and create a low-complexity one. The simplification of a 3D CAD model requires the application of a simplification operation and evaluation metrics for the geometric elements of the 3D CAD model. The evaluation metrics are used to select those elements that should be removed. The simplification operation removes selected elements in order to simplify the 3D CAD model. In this paper, we propose the graph-based simplification of feature-based 3D CAD models using a method that preserves connectivity. First, new evaluation metrics that consider the discrimination priority among several simplification criteria are proposed. Second, a graph-based refined simplification operation that prevents the separation of a feature-based 3D CAD model into multiple volumes is proposed. Finally, we verify the proposed method by implementing a prototype system and performing simplification experiments using feature-based 3D CAD models.

A novel method for early formal developments using computer aided design and rapid prototyping technology

2003 ◽  
Vol 217 (5) ◽  
pp. 695-698 ◽  
Author(s):  
P A Prieto ◽  
D K Wright ◽  
S F Qin
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Rapid Prototype ◽  
Physical Models ◽  
Prototype Model ◽  
Cad Model ◽  
Computer Aided ◽  
Cad Models ◽  
Novel Method ◽  
Aided Design

The paper describes a novel method for updating computer aided design (CAD) models with information taken from physical models in the early stages of design. The new approach is an image mapping based method in which an initial. CAD model is transferred to a soft rapid prototype model (RPM) made by a three-dimensional printer and sculpted in order to carry out formal developments. The RPM has a built-in contrasting three-dimensional grid composed of parallel orthogonal planes, and the initial CAD model is represented by cross-section curves corresponding to the RPM grid. The initial CAD geometry is then updated from images of the developed RPM by matching the differences between the initial CAD model and the modified RPM, making use of identical perspective transformations and viewpoints for the initial CAD model and an RPM image. Examples studied varied from a small depression on a cube face to general freeform surfaces. Compared with typical reverse engineering (RE) processes, the present approach is simpler and more direct. It is not necessary to use three-dimensional scanning or coordinate measuring devices for updating existing initial geometrical CAD models with data obtained from physical models.

scholarly journals Analysis of the production process of the forked forging used in the excavator drive system in order to improve the currently implemented technology by the use of numerical modeling

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Marek Hawryluk ◽  
Marcin Rychlik ◽  
Jacek Ziemba ◽  
Katarzyna Jasiak ◽  
Filip Lewandowski ◽  
...  
Keyword(s):  
Production Process ◽  
Computer Aided Design ◽  
Power Transmission ◽  
Three Dimensional ◽  
Forging Process ◽  
Computer Aided ◽  
Power Transmission Systems ◽  
Cad Models ◽  
Aided Design ◽  
Hot Die Forging

Abstract The study concerns a comprehensive analysis of a multistage hot-die forging on hammers, in order to produce a yoke-type forging, used as a component of excavator power transmission systems. The investigations were conducted with the aim to analyze and identify the sensitive areas in the process and then improve the currently implemented forging technology by using finite element (FE) simulation. QuantorForm (the developer of the QForm program) has developed a thermomechanical numerical model for the production of forked forging. The software Computer-Aided Three-Dimensional Interactive Application (CATIA) was used to develop and build Computer-Aided Design (CAD) models of forging tools. As a result of the numerical simulations, the plastic deformations and temperature distributions for the forgings and tools were obtained, and the force courses during the forging process were analyzed. The obtained results enabled a thorough analysis of the forging process, including identification of potential forging defects (laps) as well as those tool areas that are the most loaded and exposed to damage. On this basis, changes were implemented in the production process, which allowed for the improvement of the currently implemented technology and obtaining the corrected forgings.

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