Deterministic and Probabilistic Fracture Mechanics Analysis for Structural Integrity Assessment of Pressurized Water Reactor Pressure Vessel

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Kuan-Rong Huang ◽  
Chin-Cheng Huang ◽  
Hsiung-Wei Chou

Cumulative radiation embrittlement is one of the main causes for the degradation of pressurized water reactor (PWR) reactor pressure vessels (RPVs) over their long-term operations. To assess structural reliability of degraded reactor vessels, the FAVOR code from the Oak Ridge National Laboratories of the U.S. is employed to perform probabilistic fracture analysis for existing Taiwan domestic PWR reactor vessels with consideration of irradiation embrittlement effects. The plant specific parameters of the analyzed reactor vessel associated with assumed design transients are both considered as the load conditions in this work. Furthermore, two overcooling transients of steam generator tube rupture (SGTR) and pressurized thermal shock (PTS) addressed in the USNRC/EPRI benchmark problems are also taken into account. The computed low failure probabilities can demonstrate the structural reliability of the analyzed reactor vessel for its both license base and extended operations. This work is helpful for the risk assessment and aging management of operating PWR RPVs and can also be referred as its regulatory basis in Taiwan.

Author(s):  
Kuan-Rong Huang ◽  
Chin-Cheng Huang ◽  
Hsoung-Wei Chou

Cumulative radiation embrittlement is one of the main causes for the degradation of PWR reactor pressure vessels over their long term operations. To assess structural reliability of degraded reactor vessels, the FAVOR code from the Oak Ridge National Laboratories of the United States is employed to perform probabilistic fracture analysis for existing Taiwan domestic PWR reactor vessels with consideration of irradiation embrittlement effects. The plant specific parameters of the analyzed reactor vessel associated with assumed design transients are both considered as the load conditions in this work. Further, two overcooling transients of steam generator tube rupture and pressurized thermal shock addressed in the USNRC/EPRI benchmark problems are also taken into account. The computed low failure probabilities can demonstrate the structural reliability of the analyzed reactor vessel for its both license base and extended operations. This work is helpful for the risk assessment and aging management of operating PWR reactor pressure vessels and can be also referred as its regulatory basis in Taiwan.


Author(s):  
Hsoung-Wei Chou ◽  
Chin-Cheng Huang

The normal reactor startup (heat-up) and shut-down (cool-down) operation limits are defined by the ASME Code Section XI-Appendix G, to ensure the structural integrity of the embrittled nuclear reactor pressure vessels (RPVs). In the paper, the failure risks of a Taiwan domestic pressurized water reactor (PWR) pressure vessel under various pressure-temperature limit operations are analyzed. Three types of pressure-temperature limit curves established by different methodologies, which are the current operation limits of the domestic RPV based on the KIa fracture toughness curve in 1998 or earlier editions of ASME Section XI-Appendix G, the recently proposed limits according to the KIC fracture toughness curve after the 2001 edition of ASME Section XI-Appendix G, and the risk-informed revision method proposed in MRP-250 report that provides more operational flexibility, are considered. The ORNL’s probabilistic fracture mechanics code, FAVOR, is employed to perform a series of fracture probability analyses for the RPV at multiple levels of embrittlement under such pressure-temperature limit transients. The analysis results indicate that the pressure-temperature operation limits associated with more operational flexibility will result in higher failure risks to the RPV. The shallow inner surface breaking flaw due to the clad fabrication defect is the most critical factor and dominates the failure risk of the RPV under pressure-temperature limit operations. Present work can provide a risk-informed reference for the safe operation and regulation of PWRs in Taiwan.


Author(s):  
Hsoung-Wei Chou ◽  
Yu-Yu Shen ◽  
Chin-Cheng Huang

To ensure the structural integrity of the embrittled reactor pressure vessels (RPVs) during startup or shutdown operation, the pressure-temperature (P-T) limits are mainly determined by the fracture toughness of beltline region material with the highest level of neutron embrittlement. However, other vessel parts such as nozzles with structural discontinuities may affect the limits due to the higher stress concentration, even though the neutron embrittlement is insignificant. Therefore, not only beltline material with the highest reference temperature, but also other components with structural discontinuities have to be considered for the development of P-T limits of RPV. In the paper, the pressure-temperature operational limits of a Taiwan domestic pressurized water reactor (PWR) pressure vessel considering beltline and extended beltline regions are established per the procedure of ASME Code Section XI-Appendix G. The three-dimensional finite element models of PWR inlet and outlet nozzles above the beltline region are also built to analyze the pressure and thermal stress distributions for P-T limits calculation. The analysis results indicate that the cool-down P-T limit of the domestic PWR vessel is still dominated by the beltline region, but the heat-up limit is partially controlled by the extended beltline region. On the other hand, the relations of reference temperature between nozzles and beltline region on the P-T limits are also discussed. Present work could be a reference for the regulatory body and is also helpful for safe operation of PWRs in Taiwan.


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