Guided Waves as an Online Monitoring Technology for Long-Term Operation in Nuclear Power Plants: Experimental Results on a Steam Discharge Pipe

2019 ◽  
Vol 5 (1) ◽  
Author(s):  
Mauro Cappelli ◽  
Francesco Cordella ◽  
Francesco Bertoncini ◽  
Marco Raugi

Guided wave (GW) testing is regularly used for finding defect locations through long-range screening using low-frequency waves (from 5 to 250 kHz). By using magnetostrictive sensors, some issues, which usually limit the application to nuclear power plants (NPPs), can be fixed. The authors have already shown the basic theoretical background and simulation results concerning a real steel pipe, used for steam discharge, with a complex structure. On the basis of such theoretical framework, a new campaign has been designed and developed on the same pipe, and the obtained experimental results are now here presented as a useful benchmark for the application of GWs as nondestructive techniques. Experimental measures using a symmetrical probe and a local probe in different configurations (pulse-echo and pitch-catch) indicate that GW testing with magnetostrictive sensors can be reliably applied to long-term monitoring of NPPs components.

Author(s):  
Francesco Bertoncini ◽  
Mauro Cappelli ◽  
Francesco Cordella ◽  
Marco Raugi

Guided Wave (GW) testing is regularly used for finding defect locations through long range screening using low-frequency waves (from 5 to 250 kHz) [1]-[3]. Magnetostrictive sensors can overcome some issues, which usually limit the application to Nuclear Power Plants (NPPs) [4], like for example, high temperatures [5]-[6], high wall thickness of components in the primary circuit, and characteristic defect typologies. The authors have already shown the basic theoretical background, some simulations and some first experimental results concerning a real steel pipe, used for steam discharge, having a complex structure. Collecting more experimental data with a novel test campaign on the same pipe its complex structure results as a useful benchmark for the application of GWs as Non Destructive Techniques (NDT). Experimental measures using a symmetrical probe and a local probe in different configurations (pulse-echo and pitch-catch) indicate that GW testing with magnetostrictive sensors can be reliably applied to long-term monitoring of NPP components.


Author(s):  
Francesco Cordella ◽  
Mauro Cappelli ◽  
Francesco Bertoncini

Abstract Guided waves testing allows a long-range screening in pipes of different types and represents an effective and powerful non-destructing technique for defect detections using a limited number of points of measures. This kind of testing hence represents an appealing technique not only for the Oil and Gas industries but also for the Nuclear Industry, in particular regarding the Structural Health Monitoring of Nuclear Power Plants components. Another point of strength of this technique is that it can be applied in different configurations as the pulse-echo (the same probe is used both for transmission and signal receiving) or the pitch-catch (two symmetric probes are used one for the signal transmission and the second one for the signal receiving). In this way, the guided wave testing with magnetostrictive sensors can be reliably used for the short and long-term monitoring of Nuclear Power Plants components. The objective of this paper is to establish a strong theoretical background to pave the way for a robust experimental investigation. In particular, after the characterization through a general theoretical analysis, the focus is on a real steam discharge pipe with a high mechanical complexity used for many years in a research facility and now dismissed. The experimental method applied is the pitch-catch configuration of two magnetostrictive sensors. Preliminary experimental results conducted on a real complex steam discharge pipe are consistent with the theoretical analysis.


2006 ◽  
Vol 321-323 ◽  
pp. 441-444
Author(s):  
Heung Seop Eom ◽  
Sa Hoe Lim ◽  
Jae Hee Kim ◽  
Young H. Kim ◽  
Hak Joon Kim ◽  
...  

This study was aimed at developing an effective method and a system for on-line health monitoring of pipes in nuclear power plants by using ultrasonic guided waves. For this purpose we developed a multi-channel ultrasonic guided wave system for a long-range inspection of pipes and a few techniques which can effectively find defects in pipes. To validate the developed system we performed a series of experiments and analyzed the results.


Author(s):  
Oliver Martin ◽  
Antonio Ballesteros ◽  
Christiane Bruynooghe ◽  
Michel Bie`th

The energy supply of the future in the EU will be a mix of renewable, fossil and nuclear. There are 145 nuclear power reactors in operation in 15 out of the 27 EU countries, with installed power ∼132 GWe. The age distribution of current nuclear power plants in EU is such that in 2010 most of them will have passed 20-years and approximately 25% of them 30 years of age. The decrease of energy supply from nuclear generated electricity can not always be compensated in a reliable and economical way within a short time span. For this situation utilities may be keen to upgrade the reactor output and /or to ask their regulatory bodies for longer term operation. Under the research financed in the Euratom part of the Research Directorate (RTD) of the European Commission several projects explicitly address the safe long term operation of nuclear power plants (NULIFE, LONGLIFE) and the topics proposed in the 2010 call explicitly address issues concerning component ageing, in particular non metallic components, i.e. instrumentation and cables (I&C) and concrete ageing. This paper presents an overview of the plans for long term operation (LTO) of nuclear power plants in the EU. Special emphasis is given on research activities on component ageing management and long term operation issues related to safety.


Author(s):  
Frank Nuzzo ◽  
Ki-Sig Kang

Many Member States of the International Atomic Energy Agency (IAEA) have given high priority to long term operation of nuclear power plants beyond the timeframe originally anticipated (e.g. 30 or 40 years). Out of a total of 445 (369 GWe) operating nuclear power plants, 349 units (297 GWe) have been in operation for more than 20 years (as of November 2011) and many are engaged in investigations and studies aimed at prolonging the plant service life. The need for engineering support to operation, maintenance, safety review and life management for long term operation as well as education and training on LTO issues is increasingly evident. Plant life management (PLiM) techniques that can be defined as the integration of ageing and economic planning, have been used in operating nuclear power plants to maintain a high level of safety, optimize performance and justify long term operation (LTO) beyond the plant design life. In addition, as a follow up to the Fukushima accident, operators have become even more attentive to beyond design basis measures in the preparation of their plants for operation beyond their design life. In many countries, the safety performance of NPPs is periodically assessed and characterized via the periodic safety review (PSR) process. Regulatory review and acceptance of PSRs constitutes for these countries the licensing requirement for continued operation of the plant to the following PSR cycle (usually 10 years). In the USA and in other countries operating US designed plants, instead of a PSR process, a license renewal application (LRA) process is followed, which requires certain pre-requisites such as ageing management programmes, particularly for passive irreplaceable systems structures and components (SSCs). Active components are normally addressed via the maintenance rule (MR) requirements and other established regulatory processes. A third group of Member States have adopted a combined approach that incorporates elements of both the PSR process and selected LRA specific requirements, such as time limited ageing analysis. Taking into account this variety of approaches, the IAEA initiated work to collect and share information among Member States on good practices in plant life management for long term operation in nuclear power plants, by comparing the various approaches to the PSR reference and by drawing lessons learned from relevant applications and experiences.


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